Machine protection system for rotating equipment and method

• US 6,505,143 B1
• Filed: 01/20/2000
• Issued: 01/07/2003
• Est. Priority Date: 01/20/2000
• Status: Expired due to Fees

• Current Assignee: General Electric Company
• Original Assignee: General Electric Company
• Inventors: Rucigay, Richard J., Lakshminarasimha, Arkalgud N., Ozgur, Dincer
• Primary Examiner(s): WACHSMAN, HAL D
• Application Number:
  US09/488,033
• Time in Patent Office: 1,083 Days
• Field of Search: 702/183, 702/33-36, 702/42, 702/54, 702/56, 702/66, 702/71, 702/72, 702/73, 702/103, 702/105, 702/106, 702/108, 702/113-115, 702/129, 702/126, 702/127, 702/141, 702/145-148, 702/151, 702/163, 702/168, 702/182, 702/184, 702/185, 702/188, 702/189, 702/177, 702/178, 702/194, 702/199, 702/FOR.154, 702/FOR.167, 702/FOR.170, 702/FOR.171, 702/FOR-123, 702/FOR.134, 702/FOR.135, 702/FOR.136, 702/FOR.141, 702/FOR.144, 702/FOR.150, 702/FOR.151, 340/679, 340/680, 340/683, 360/73.03, 360/77.06, 735/70, 735/79, 735/83, 735/43, 736/02, 736/45, 736/46, 736/57--62, 738/01, 738/02, 731/16, 738/62, 73/41, 738/625.9, 734/96, 73D/IG.1, 734/57, 700/275, 700/280, 700/80, 700/79, 700/279
• US Class Current: 702/183
• CPC Class Codes: G05B 19/4065 Monitoring tool breakage, life or condition
• CPC Class Codes: G05B 2219/37435 Vibration of machine
• CPC Class Codes: G05B 23/021 adopting a different treatment of each operating region or a different mode of the monitored system, e.g. transient modes; different operating configurations of monitored system
• CPC Class Codes: G05B 23/0235 based on a comparison with predetermined threshold or range, e.g. "classical methods", carried out during normal operation; threshold adaptation or choice; when or how to compare with the threshold

Abstract

A machine protection system and method for rotating equipment introduces new alarming features and makes use of full proximity probe sensor information, including amplitude and phase. Baseline vibration amplitude and phase data is estimated and tracked according to operating modes of the rotating equipment. Baseline vibration and phase data can be determined using a rolling average and variance and stored in a unit circle or tracked using short term average and long term average baselines. The sensed vibration amplitude and phase is compared with the baseline vibration amplitude and phase data. Operation of the rotating equipment can be controlled based on the vibration amplitude and phase.

Claims

1. A method of operating a machine protection system for rotating equipment, the method comprising:

(a) sensing vibration amplitude and phase of the rotating equipment;

(b) controlling operation of the rotating equipment based on the vibration amplitude and phase;

(c) determining the baseline vibration amplitude and phase data using a rolling average and variance and storing baseline vibration amplitude and phase data in a unit circle; and

(d) comparing the sensed vibration amplitude and phase with the baseline vibration amplitude and phase data,

wherein step (c) is practiced by storing separate baseline vibration amplitude and phase data according to an operating mode of the rotating equipment, and wherein step (d) comprises outputting a signal based on the comparison, step (b) being practiced by controlling the operation of the rotating equipment based on the signal output in step (d).

2. The method according to claim 1, wherein if the sensed vibration amplitude and phase exceed the baseline vibration amplitude and phase data by a preset deviation, the method comprises triggering an alarm.

3. The method according to claim 2, wherein the triggering step further comprises shutting down the rotating equipment.

4. A method of operating a machine protection system for rotating equipment, the method comprising:

(a) sensing vibration amplitude and phase of the rotating equipment;

(b) controlling operation of the rotating equipment based on the vibration amplitude and phase;

(c) storing baseline vibration amplitude and phase data in a unit circle;

(d) comparing the sensed vibration amplitude and phase with the baseline vibration amplitude and phase data, wherein step (c) is practiced by storing separate baseline vibration amplitude and phase data according to an operating mode of the rotating equipment, and wherein step (d) comprises outputting a signal based on the comparison, step (b) being practiced by controlling the operation of the rotating equipment based on the signal output in step (d); and

(e) tracking the baseline amplitude and phase data using short term average and long term average baselines.

5. The method according to claim 4, further comprising determining short term average on a minute-by-minute basis using data accumulated over an hour, and determining long term average in quarter-hour intervals using data accumulated over 100 hours.

6. The method according to claim 5, wherein spikes that exceed two times a standard deviation are discounted.

7. A method of operating a machine protection system for rotating equipment, the method comprising:

(a) sensing vibration amplitude and phase of the rotating equipment;

(b) controlling operation of the rotating equipment based on the vibration amplitude and phase;

(c) storing baseline vibration amplitude and phase data in a unit circle by manually entering the baseline amplitude and phase data; and

(d) comparing the sensed vibration amplitude and phase with the baseline vibration amplitude and phase data,

wherein step (c) is practiced by storing separate baseline vibration amplitude and phase data according to an operating mode of the rotating equipment, and wherein step (d) comprises outputting a signal based on the comparison, step (b) being practiced by controlling the operation of the rotating equipment based on the signal output in step (d), and wherein after collecting a predefined number of data values, the method comprises updating the manually entered baseline amplitude and phase data based on the predefined number of data values.