Filter monitoring system using a thermistor

• US 6,507,282 B1
• Filed: 01/12/2001
• Issued: 01/14/2003
• Est. Priority Date: 01/14/2000
• Status: Expired due to Fees

• Current Assignee: The Holmes Group Incorporated (Newell Brands Inc.)
• Original Assignee: The Holmes Group Incorporated (Newell Brands Inc.)
• Inventors: Sherwood, Robert A.
• Primary Examiner(s): Lieu, Julie
• Application Number:
  US09/760,238
• Time in Patent Office: 732 Days
• Field of Search: 340/607, 340/608, 340/661, 340/655, 340/643, 340/584, 340/606, 553/07, 553/09, 553/11
• US Class Current: 340/607
• CPC Class Codes: B01D 2273/30 Means for generating a circulation of a fluid in a filtration system, e.g. using a pump or a fan
• CPC Class Codes: B01D 46/0086 Filter condition indicators
• CPC Class Codes: B01D 46/448 by temperature measuring
• CPC Class Codes: B01D 46/46 automatic
• CPC Class Codes: F24F 11/39 Monitoring filter performance

Abstract

A system for monitoring a percentage of filter life remaining of a filter assembly of filter-fan devices. The system uses a single thermistor that is operated in two separate modes for monitoring the filter assembly. The thermistor is positioned in the airflow of the filter-fan adjacent to the air outlet. A first current is applied to the thermistor for determining the temperature of the airflow from a first thermistor voltage. The first thermistor voltage is responsive to the first current applied to the thermistor. A second current that is greater than the first current is applied to the heat the thermistor. The temperature of the thermistor is determined from a second thermistor voltage which is responsive to the second current applied to the thermistor. The percentage of filter life remaining of the filter assembly is determined from the temperature of the airflow and the second thermistor voltage.

Claims

1. A method of operating a thermistor within a filter-fan device to monitor a percentage of filter life remaining of a filter assembly, the filter-fan device having a fan that generates an airflow that passes through the filter assembly and exits through an air outlet, the airflow having a temperature, said method comprising the steps of:

(a) positioning the thermistor in the airflow within the filter-fan adjacent to the air outlet;

(b) applying a first current to the thermistor;

(c) determining the temperature of the airflow from a first thermistor voltage, the first thermistor voltage being responsive to the first current applied to the thermistor;

(d) applying a second current to the thermistor to heat the thermistor, the second current being greater than the first current;

(e) determining the temperature of the thermistor from a second thermistor voltage, the second thermistor voltage being responsive to the second current applied to the thermistor; and

(f) determining the percentage of filter life remaining of the filter assembly from the temperature of the airflow and the second thermistor voltage.

2. A method of operating a thermistor according to claim 1, further comprising the steps of:

(g) providing an indication of the percentage of filter life remaining of the filter assembly.

3. A method of operating a thermistor according to claim 2, wherein said indication is visually displayed.

4. A filter monitoring system for a filter-fan for monitoring a percentage of filter life remaining of a filter assembly, the filter-fan device having a fan that generates an airflow that passes through the filter assembly and exits through an air outlet, the airflow having a temperature, said filter monitoring system comprising:

a thermistor positioned in the airflow within the filter-fan adjacent to the air outlet;

a controller, the controller;

(a) applying a first current to the thermistor;

(b) determining the temperature of the airflow from a first thermistor voltage, the first thermistor voltage being responsive to the first current applied to the thermistor;

(c) applying a second current to the thermistor to heat the thermistor, the second current being greater than the first current;

(d) determining the temperature of the thermistor from a second thermistor voltage, the second thermistor voltage being responsive to the second current applied to the thermistor; and

(e) determining the percentage of filter life remaining of the filter assembly from the temperature of the airflow and the second thermistor voltage.

5. A filter monitoring system according to claim 4, wherein said controller includes a microprocessor having:

a first look-up table correlating the first thermistor voltage with the temperature of the airflow; and

a second look-up table correlating the temperature of the airflow and the second thermistor voltage with the percentage of filter life remaining.

6. A filter monitoring system according to claim 4, further comprising a display for providing a visual indication of the percentage of filter life remaining.

7. A filter monitoring system according to claim 4, wherein the controller is configured to account for different line voltages to the filter-fan.

8. A filter monitoring system according to claim 4, wherein the thermistor is positioned about 3 inches from the air outlet.

9. A filter monitoring system for a filter-fan for monitoring a percentage of filter life remaining of a filter assembly, the filter-fan device having a multiple speed fan that generates an airflow that passes through the filter assembly and exits through an air outlet, the airflow having a temperature, said filter monitoring system comprising:

a thermistor positioned in the airflow within the filter-fan adjacent to the air outlet;

a controller, the controller;

(a) applying a first current to the thermistor;

(b) determining the temperature of the airflow from a first thermistor voltage, the first thermistor voltage being responsive to the first current applied to the thermistor;

(c) applying a second current to the thermistor to heat the thermistor, the second current being greater than the first current;

(d) determining the temperature of the thermistor from a second thermistor voltage, the second thermistor voltage being responsive to the second current applied to the thermistor; and

(e) determining the percentage of filter life remaining of the filter assembly from the temperature of the airflow, the second thermistor voltage and the speed of the fan.

10. A filter monitoring system according to claim 9, wherein said controller includes a microprocessor having:

a first look-up table correlating the first thermistor voltage with the temperature of the airflow; and

a plurality of second look-up tables correlating the temperature of the airflow, the second thermistor voltage, and the speed of the fan with the percentage of filter life remaining of the filter assembly.

11. A filter monitoring system according to claim 9, further comprising a display for providing a visual indication of the percentage of filter life remaining.

12. A filter monitoring system according to claim 9, wherein the controller is configured to account for different line voltages to the filter-fan.

13. A filter monitoring system according to claim 9, wherein the thermistor is positioned about 3 inches from the air outlet.