Disc brake system

• US 6,508,340 B1
• Filed: 02/14/2001
• Issued: 01/21/2003
• Est. Priority Date: 08/15/1998
• Status: Expired due to Term

• Current Assignee: BWI Company Limited SA (Shougang Corporation)
• Original Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Inventors: Bunker, Kenneth James
• Primary Examiner(s): Schwartz, Christopher P.
• Assistant Examiner(s): KRAMER, DEVON C
• Application Number:
  US09/762,904
• Time in Patent Office: 706 Days
• Field of Search: 188/71.5, 188/218.XL, 188/4.B, 188/71.6, 188/264.A, 188/264.AA
• US Class Current: 188/218.0XL
• CPC Class Codes: B60B 27/02 adapted to be rotatably arranged on axle
• CPC Class Codes: F16D 2055/0062 Partly lined, i.e. braking surface extending over only a part of the disc circumference
• CPC Class Codes: F16D 2065/1316 radially segmented
• CPC Class Codes: F16D 2065/1328 internal cavities, e.g. cooling channels
• CPC Class Codes: F16D 2065/1368 with relative movement both radially and axially
• CPC Class Codes: F16D 2065/1384 to wheel hub
• CPC Class Codes: F16D 55/40 actuated by a fluid-pressure device arranged in or one the brake
• CPC Class Codes: F16D 65/12 Discs; Drums for disc brakes
• CPC Class Codes: F16D 65/847 with open cooling system, e.g. cooled by air

Abstract

A disc brake system (10) comprises a disc (12, 14), and a hub (16) which is arranged to rotate about an axis (18) thereof. The hub (16) comprises a mounting portion (16d) which is generally in the shape of a hollow cylinder. The system (10) also comprises grooves (20) and teeth (22) by which the disc (12, 14) is mounted on the external surface of the mounting portion (16d) for rotation with the hub (16) as a unit about the axis (18) and the disc (12, 14) can perform axial sliding movement on the hub. The hub (16) carries vanes (62) arranged so that, during rotation of the hub (16) about the axis (18), the vanes act to force air into the interior of the mounting portion (16d). The mounting portion (16d) has openings (60) therethrough arranged so that air forced into the interior of the mounting portion (16d) passes through the openings and flows over said disc (12, 14).

Claims

1. A disc brake system comprising a disc, and a hub which is arranged to rotate about an axis thereof, the hub comprising a mounting portion which is generally in the shape of a hollow cylinder having an external surface and an interior, the system also comprising mounting means by which the disc is mounted on the external surface of said mounting portion for rotation with said hub as a unit about said axis and so that the disc can perform axial sliding movement on said hub, wherein said hub carries vanes spaced from said disc arranged so that, during rotation of the hub about said axis, the vanes act to force air into the interior of said mounting portion, and in that said mounting portion has openings therethrough arranged so that air forced into the interior of the mounting portion passes through said openings and flows over said disc.

2. A disc brake system according to claim 1, wherein said mounting means comprises a plurality of grooves formed in the hub and extending axially and teeth projecting from the disc into the grooves, each of said teeth being in sliding fit relation in an associated one of said grooves, said openings being formed in portions of the hub which are between the grooves.

3. A disc brake system according to claim 2, wherein the system also comprises a plurality of leaf springs mounted on said hub on portions thereof which are between said grooves, the leaf springs acting to apply radial force between the disc and the hub, said springs having openings therethrough which correspond to said openings in the hub.

4. A disc brake system according to claim 1, wherein said vanes are mounted on a phonic wheel mounted on said hub.

5. A disc brake system according to claim 1, wherein the openings in the hub are in the form of slits which are elongated in the axial direction.

6. A disc brake system comprising a disc and a hub which is arranged to rotate about an axis of said hub, said hub including a mounting portion which is generally in the shape of a hollow cylinder having an external surface and an interior, said disc being mounted on said external surface of said mounting portion for rotation with said hub as a unit about said axis and for axial sliding movement on said hub, said hub having vanes spaced from said disc arranged to force air to flow into said interior of said mounting portion during rotation of the hub about said axis, and said mounting portion having openings therethrough arranged to direct the flow of air forced into said interior of said mounting portion through said openings and over said disc.

7. A disc brake system according to claim 6, wherein said mounting portion includes a plurality of grooves formed in said hub and extending axially and said disc includes teeth projecting from said disc into said grooves, each of said teeth being in sliding fit relation in an associated one of said grooves, said openings being formed in portions of said hub which are between the grooves.

8. The disc brake system as in claim 7 further comprising a plurality of leaf springs mounted on said hub between said grooves, said leaf springs acting to apply radial force between said disc and said hub, said leaf springs having openings therethrough which correspond to said openings in said hub.

9. The disc brake system as in claim 6 further comprising a phonic wheel mounted on said hub, said vanes being mounted on said phonic wheel.

10. The disc brake system as in claim 6 wherein said openings in said hub are in the form of slits which are elongated along the direction of said axis.

11. The disc brake system as in claim 6 wherein said hub has an axial end face and said vanes project from said axial end face.

12. The disc brake system as in claim 6 wherein said vanes are integrally cast with said hub.

13. The disc brake system as in claim 6 wherein said hub has an axial end face, and including a phonic wheel attached to said axial end face of said hub, said vanes being mounted on said phonic wheel.

14. The disc brake assembly according to claim 13 wherein said phonic wheel includes an annular portion having a plurality of radial slots, and said vanes each comprising a tag of metal bent out from each of said radial slots.

15. The disc brake assembly according to claim 9 wherein said vanes comprise pulse creators of said phonic wheel for a magnetic sensor of an anti-lock braking control system.

16. A disc brake system comprising a disc, and a hub which is arranged to rotate about an axis thereof, said hub comprising a mounting portion which is generally in the shape of a hollow cylinder having an external surface and an interior, said disc being mounted on the external surface of said mounting portion for rotation with said hub as a unit about said axis and so that said disc can perform axial sliding movement on said hub, wherein said hub carries vanes arranged so that, during rotation of said hub about said axis, said vanes act to force air into said interior of said mounting portion, and in that said mounting portion has openings therethrough arranged so that air forced into said interior of said mounting portion passes through said openings and flows over said disc, said hub including a plurality of grooves extending axially of said hub and teeth projecting from said disc into said grooves, each of said teeth being in sliding fit relation in an associated one of said grooves, said openings being formed in portions of said hub which are between said grooves, and a plurality of leaf springs mounted on said hub on portions thereof which are between said grooves, said leaf springs acting to apply radial force between said disc and said hub, said springs having openings therethrough which correspond to said openings in said hub.

17. A disc brake system comprising a disc, and a hub which is arranged to rotate about an axis thereof, said hub comprising a mounting portion which is generally in the shape of a hollow cylinder having an external surface and an interior, said disc being mounted on the external surface of said mounting portion for rotation with said hub as a unit about said axis and so that said disc can perform axial sliding movement on said hub, wherein said hub carries vanes arranged so that, during rotation of said hub about said axis, said vanes act to force air into said interior of said mounting portion, and in that said mounting portion has openings therethrough arranged so that air forced into said interior of said mounting portion passes through said openings and flows over said disc, and said openings in said hub being in the form of slits which are elongated in the axial direction.