Constant current flame ionization circuit

• US 6,509,838 B1
• Filed: 05/12/2000
• Issued: 01/21/2003
• Est. Priority Date: 02/08/2000
• Status: Expired due to Fees

• Current Assignee: Darrell J. King, Fowler J. Thomas, Kristin Powers Goppel, Peter P. Payne, Stephan E. Schmidt, Stephen M. Tobin
• Original Assignee: Darrell J. King, Fowler J. Thomas, Kristin Powers Goppel, Peter P. Payne, Stephan E. Schmidt, Stephen M. Tobin
• Inventors: Fowler, J. Thomas, King, Darrell J., Schmidt, Stephan E., Payne, Peter P., Powers Goppel, Kristin, Tobin, Stephen M.
• Primary Examiner(s): Lee, Benjamin C.
• Application Number:
  US09/569,506
• Time in Patent Office: 984 Days
• Field of Search: 340/629, 340/501, 340/507, 340/509, 340/538, 340/628, 340/630, 340/579, 73/310.6, 96/23, 96/24, 431/12, 431/13, 431/25, 431/22, 431/24, 431/23, 431/26, 431/75, 431/76, 431/77, 431/78, 250/389, 250/250, 250/370.01, 250/388, 250/374, 250/370.09
• US Class Current: 340/579
• CPC Class Codes: F23D 14/725 Protection against flame failure by using flame detection devices pilot flame igniters with interlock with main fuel supply F23Q9/08
• CPC Class Codes: F23D 2208/10 Sensing devices
• CPC Class Codes: F23N 5/123 using electronic means

Abstract

In a flame ionization sensor type gas combustion control apparatus, the sensor is provided with a power supply which will increase the voltage as contamination build up occurs on the in-flame sensor electrode thereby keeping a constant sensor current and enabling the sensor to perform as intended even though insulative contaminant build up is present on the electrode.

Claims

1. A flame ionization sensor comprising:

means for sensing resistance of the flame ionization sensor; and

means for supplying increasing voltage to the sensor in response to an increase in the resistance.

2. The flame ionization sensor of claim 1 further comprising:

means for stepping up a line voltage.

3. A flame ionization sensor comprising:

a controllable switch for controlling power to the flame ionization sensor;

means for routing a line voltage to the controllable switch;

a resistance sensor in series with the flame ionization sensor; and

means for increasing a duty cycle of the controllable switch in response to increased resistance across the flame ionization sensor.

4. A flame ionization sensor comprising:

means for routing a line voltage to the flame ionization sensor;

means for stepping up a line voltage to the flame ionization sensor;

a controllable switch between the line voltage and the flame ionization sensor;

means for sensing resistance across the flame ionization sensor; and

means for supplying increased voltage to the flame ionization sensor in response to increased resistance across the flame ionization sensor.

5. The flame ionization sensor of claim 4 further comprising:

the means for stepping up a line voltage being a transformer.

6. The flame ionization sensor of claim 5 further comprising:

the controllable switch being a semiconductor switch.

7. The flame ionization sensor of claim 6 further comprising:

the controllable switch being a field effect transistor.

8. The flame ionization sensor of claim 6 further comprising:

the means for sensing resistance further including a sensing resistor in series with t he flame ionization sensor.

9. The flame ionization sensor of claim 8 further comprising:

the means for sensing resistance further including a large common mode amplifier in parallel with the sensing resistor.

10. The flame ionization sensor of claim 9 further comprising:

the means for sensing resistance further including a low pass filter in series with an output of the large common mode amplifier.

11. The flame ionization sensor of claim 10 further comprising:

the means for sensing resistance further including a linear amplifier with a constant current reference in series with an output of the low pass filter.

12. The flame ionization sensor of claim 11 further comprising:

the means for supplying increased voltage further including a timing circuit.

13. The flame ionization sensor of claim 12 further comprising:

the timing circuit including a zero crossing detector and a sawtooth wave generator attached to an output of the transformer.

14. The flame ionization sensor of claim 12 further comprising:

a voltage-to-pulse width converter using an output of the timing circuit as a trigger input and using an output of the linear amplifier as a control signal and outputting a duty cycle signal to the controllable switch.

15. The flame ionization sensor of claim 14 further comprising:

a switch driver in series between the voltage-to-pulse width converter and the controllable switch.

16. The flame ionization sensor of claim 5 further comprising:

the transformer having an output for providing a DC power supply to the means for sensing and the means for supplying increased voltage.

17. A method of operating an flame ionization sensor comprising:

running the flame ionization sensor at a first voltage;

monitoring resistance across the flame ionization sensor; and

supplying the flame ionization sensor with a voltage above the first voltage in response to increased resistance across the flame ionization sensor.

18. The method of claim 17 wherein the step of supplying the flame ionization sensor with a voltage above the first voltage includes increasing the duty cycle of a switch which controls power to the flame ionization sensor.