Method of producing an endoprosthesis as a joint substitute for a knee joint

• US 6,510,334 B1
• Filed: 11/14/2000
• Issued: 01/21/2003
• Est. Priority Date: 11/14/2000
• Status: Expired due to Term

• Current Assignee: Biomet Manufacturing, LLC (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Christoph Schuster, Luis Schuster
• Inventors: Schuster, Christoph, Schuster, Luis
• Primary Examiner(s): PELHAM, JOSEPH MOORE
• Application Number:
  US09/712,728
• Time in Patent Office: 798 Days
• Field of Search: 600/407, 600/410, 600/425, 128/920, 378/901
• US Class Current: 600/407
• CPC Class Codes: A61F 2/30942 for designing or making customized prostheses, e.g. using templates, CT or NMR scans, finite-element analysis or CAD-CAM techniques
• CPC Class Codes: A61F 2/3859 Femoral components
• CPC Class Codes: A61F 2/389 Tibial components A61F2/3868 takes precedence
• CPC Class Codes: A61F 2002/30331 made by longitudinally pushing a protrusion into a complementarily-shaped recess, e.g. held by friction fit
• CPC Class Codes: A61F 2002/30892 parallel
• CPC Class Codes: A61F 2002/30948 using computerized tomography, i.e. CT scans
• CPC Class Codes: A61F 2002/30963 using templates, e.g. grid charts
• CPC Class Codes: A61F 2002/3895 unicompartimental
• CPC Class Codes: A61F 2220/0033 made by longitudinally pushing a protrusion into a complementary-shaped recess, e.g. held by friction fit
• CPC Class Codes: A61F 2310/00011 Metals or alloys
• CPC Class Codes: Y10S 128/92 Computer assisted medical diagnostics

Abstract

In a method of producing an endoprosthesis as an joint substitute for knee joints three-dimensional femoral and tibial components of the endoprosthesis are prepared in combination with three-dimensional femoral and tibial components of an associated implantation aid on the basis of respective visual patterns that are derived from virtually altering a preoperative tomographic image of a damaged knee joint.

Claims

1. A method of producing an endoprosthesis as a joint substitute for knee joints comprising

preparing a preoperative tomographic image of the damaged knee joint;

virtually altering the preoperative tomographic image for approximating the contours of at least the femoral bone and of the tibia of the damaged knee joint to those of a healthy knee joint;

virtually severing the altered femoral and tibial components defining respective components of a healthy knee joint as respectively visual patterns for the endoprosthesis whereby this severing is carried out on marked severing areas which later serve as thusly predetermined severing areas for severing the associated sociated components of the damaged knee joint from the joint bones during operation of the damaged knee joint;

virtually transferring the marked severing areas for virtually preparing tomographic images of a femoral and of a tibial template for the femoral and the tibial components of the damaged knee joint as respectively separate visual patterns of an implantation aid which fits snugly to the damaged knee joint whereby the severing areas when virtually transferred to the implantation aid are exemplified as virtual guiding slots of a guide aid for guiding an oscillating sawing blade during operation of the damaged knee joint when the damaged knee joint components are factually severed from the joint bones;

preparing three-dimensional femoral and tibial components of the endoprosthesis and three-dimensional femoral and tibial components of the associated implantation aid on the basis of their respective visual patterns.

2. The method of claim 1, wherein the altered femoral and tibial components defining respective components of a healthy knee joint are virtually supplemented on the marked severing areas with snugly fitting anchoring means for the three-dimensional components of the endoprosthesis when later fitted to the resection areas of the joint bones.

3. The method of claim 1, wherein the tomographic images are prepared by a computed tomography.

4. The method of claim 1, wherein the tomographic images are prepared by a nuclear spin resonance tomography.

5. The method of claim 1, wherein the step of virtually altering the preoperative tomographic image for defining a healthy knee joint is exemplified manually.

6. The method of claim 1, wherein the step of virtually altering the preoperative tomographic image for defining a healthy knee joint includes preparing a mirror image of a healthy knee joint of the patient.

7. The method of claim 1, wherein the step of virtually altering the preoperative tomographic image for defining a healthy knee joint includes identifying an image of a healthy knee joint having contours of at least the femoral bone and of the tibia comparable to the contours of the preoperative image of the damaged knee joint.

8. The method of claim 1, wherein the step of preparing the three-dimensional femoral and tibial components of the endoprosthesis and of the associated implantation aid includes digitizing the corresponding visual patterns and using the digitized visual patterns to prepare said components according to a copying process.

9. An operative set for carrying out operations on damaged knee joints, comprising femoral and tibial components of an endoprosthesis and femoral and tibial components of an associated implantation aid as produced in accordance with the method of claim 1.

10. The operative set of claim 9, wherein the femoral and tibial components of the endoprosthesis are provided with pegs which are intended for being fitted snugly into associated peg holes of the associated resection areas of the joint bones.

11. The operative set of claim 9, wherein the tibial component of the endoprosthesis comprises a plastic part and a metallic part of which the plastic part receives an arrangement between the metallic part of the tibial component and a corresponding metallic femoral component of the endoprosthesis.