Modifier function blocks in a process control system

• US 6,510,351 B1
• Filed: 03/15/1999
• Issued: 01/21/2003
• Est. Priority Date: 03/15/1999
• Status: Expired due to Term

• Current Assignee: Fisher-Rosemount Systems Incorporated (Emerson Electric Company)
• Original Assignee: Fisher-Rosemount Systems Incorporated (Emerson Electric Company)
• Inventors: Blevins, Terrence L., Stevenson, Dennis L., Nixon, Mark J.
• Primary Examiner(s): Picard; Leo
• Assistant Examiner(s): Rodriguez; Paul
• Application Number:
  US09/270,291
• Time in Patent Office: 1,408 Days
• Field of Search: 700/5,18,19,24,25,87 709/201 712/233,234,242,243
• US Class Current: 700/18
• CPC Class Codes: G05B 19/4185 characterised by the network communication
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

A modifier function block adapted for use in process control routine includes a series of processor implementable instructions that conditionally enhance or modify the functionality of a base function block associated with the process control routine. The base function block includes a resettable branching point located within a set instructions used to perform a process control related operation. The branching point of the base function block has a pointer which, when set to a first value, causes another of the set of instructions within the base function block to be executed (to thereby bypass the execution of the modifier function block), and which, when set to a second value, causes the series of instructions within the modifier function block to be executed (to thereby alter the functionality of the base function block). In this manner, the modifier function block may be conditionally called, depending on the state of the base function block, to change the operation of the base function block or to, alternatively, leave the functionality of the base function block unaltered.

Claims

1. A function block entity for use in a process control system that performs a process control routine using a multiplicity of communicatively interconnected function blocks, each having a software routine therein for controlling an associated processor, where one or more of the multiplicity of interconnected function blocks provide output signals to one or more other of the multiplicity of interconnected function blocks, and receive at least one input signal from one or more other of the multiplicity of interconnected function blocks, the function block entity comprising:

a base function block having a first series of processor implementable instructions that cause a first processor to perform a function associated with the process control routine and a resettable branching point located within the first series of instructions, said base function block stored in a first computer readable memory to be accessed by the first processor; and

a modifier function block having a second series of processor implementable instructions, said modifier function block stored in a second computer readable memory to be accessed by the first processor;

wherein the resettable branching point includes a pointer settable to a first value that causes the first processor to execute another of the first series of processor implementable instructions within the base function block and a second value that causes the first processor to execute the second series of instructions within the modifier function block.

2. The function block entity of claim 1, wherein the first computer readable memory is the same memory as the second computer readable memory.

3. The function block entity of claim 1, wherein the first processor is located in a process control device having a device memory and wherein the device memory includes the first and second computer readable memories.

4. The function block entity of claim 1, wherein the second computer readable memory is a transportable disc storage memory.

5. The function block entity of claim 1, further including an interface that passes data between the base function block and the modifier function block in a predefined manner.

6. The function block entity of claim 5, wherein the interface includes data values to be used by the modifier function block.

7. The function block entity of claim 5, wherein the interface includes memory address values associated with data to be used by the modifier function block.

8. The function block entity of claim 1, wherein the pointer includes a memory address specifying where in the first computer readable memory the first processor is to find a next instruction.

9. The function block entity of claim 1, wherein the first value includes a null instruction that causes the processor to continue to an immediately following instruction within the base function block.

10. The function block entity of claim 1, wherein the second value includes a memory address associated with the modifier function block.

11. The function block entity of claim 1, wherein each of the multiplicity of communicatively interconnected function blocks executes in a different execution time period and wherein the base function block and the modifier function block both execute in an execution time period associated with the base function block when the pointer is set to the second value.

12. The function block entity of claim 1, wherein the pointer value is resettable after the base function block has been compiled and stored in the first computer readable memory.

13. The function block entity of claim 1, wherein the base function block is a control function block and the modifier function block is an auto-tuning function block that performs auto-tuning of the control function block.

14. A process control system comprising:

a plurality of communicatively interconnected process control devices, a first one of which includes a processor and a memory;

a process control routine having a multiplicity of communicatively interconnected function blocks, wherein each of the multiplicity of communicatively interconnected function blocks includes a software routine that controls an associated processor, and wherein one or more of the multiplicity of communicatively interconnected function blocks provide output signals to one or more other of the multiplicity of communicatively interconnected function blocks, and receive at least one input signal from one or more other of the multiplicity of communicatively interconnected function blocks;

wherein one of the communicatively interconnected function blocks is a base function block that is stored in the memory for controlling operation of the processor, the base function block including,

a first series of processor implementable instructions that cause the processor to perform an operation within the process control routine, and

a resettable branching point located within the series of instructions; and

a modifier function block that is stored in the memory, that is communicatively connected to the base function block and that includes a second series of processor implementable instructions that modify an operation performed by the first series of processor implementable instructions within the base function block.

15. The process control system of claim 14, wherein the resettable branching point includes a pointer settable to a first value that causes the processor to execute another of the first series of processor implementable instructions within the base function block and a second value that causes the processor to execute the second series of instructions within the modifier function block.

16. The process control system of claim 15, further including an interface that passes data between the base function block and the modifier function block in a predefined manner to implement communications between the base function block and the modifier function block.

17. The process control system of claim 16, wherein the interface includes data values to be manipulated by the modifier function block.

18. The process control system of claim 15, wherein each of the multiplicity of communicatively interconnected function blocks executes in a different execution time period and wherein both the base function block and the modifier function block execute in an execution time period associated with the base function block when the pointer is set to the second value.

19. The process control system of claim 14, wherein the pointer is resettable after the base function block has been compiled and stored in the first memory.

20. A modifier function block adapted for use in conditionally modifying the operation of a base function block within a process control routine, where the base function block and the modifier function blocks are part of an entity comprising a multiplicity of interconnected function blocks, and where one or more of the multiplicity of interconnected function blocks provide output signals to one or more other of the multiplicity of interconnected function blocks, and receive at least one input signal from one or more other of the multiplicity of interconnected function blocks, wherein the base function block has a set of instructions for controlling a processor to perform a process control operation within a process control routine and a resettable pointer that, when set to a first value causes the processor to continue implementing the set of instructions within the base function block and that, when set to a second value, causes control of the processor to be given to the modifier function block, the modifier function block comprising:

an interface that defines data associated with the base function block to be used by the modifier function block when the pointer within the base function block is set to the second value and the processor reaches the pointer within the set of instructions within the base function block;

a series of processor implementable instructions stored in a computer readable memory that modify the process control operation performed by the set of instructions within the base function block using the data provided in accordance with the interface; and

a return instruction, stored in the computer readable memory, that returns control of the processor to the set of instructions within the base function block when the series of processor implementable instructions within the modifier function block have been executed by the processor.

21. The modifier function block of claim 20, including a further interface that defines data manipulated by the modifier function block to be used by the base function block when the processor has completed executing the series of processor implementable instructions within the modifier function block.

22. The modifier function block of claim 20, wherein the interface defines memory addresses associated with data to be used by the modifier function lock.

23. The modifier function block of claim 20, wherein the series of instructions within the modifier function block implements an auto-tuning procedure with respect to the base function block.

24. A method of modifying an operation of a base function block adapted to operate within a function block entity comprising a multiplicity of interconnected function blocks, and where one or more of the multiplicity of interconnected function blocks provide output signals to one or more other of the multiplicity of interconnected function blocks, and receive at least one input signal from one or more other of the multiplicity of interconnected function blocks, such base function block having a set of processor implementable instructions therein used to perform part of a process control routine in a process control system, the method comprising the steps of:

storing the base function block in a memory of a process control device having a processor therein;

storing a modifier function block within the memory of the process control device, the modifier function block having a series of processor implementable instructions that modify the operation performed by the set of instructions within the base function block; and

placing a resettable pointer in the set of instructions within the base function block, wherein the pointer can be set to a first value that causes another of the set of instructions within the base function block to be executed by the processor when the processor reaches the pointer and a second value that causes the series of instructions within the modifier function block to be executed by the processor when the processor reaches the pointer.

25. The method of modifying the operation of a base function block of claim 24, further including the steps of defining a standard interface that identifies data to be used by the modifier function block and using the standard interface to pass data to the modifier function block when the pointer is set to the second value and the processor reaches the pointer.

26. The method of modifying the operation of a base function block of claim 24, further including the step of changing the pointer from the first value to the second value.

27. The method of modifying the operation of a base function block of claim 24, further including the step of changing the pointer from the first value to the second value when the base function block is operating within a process control routine to thereby alter the process control routine.

28. The method of modifying the operation of a base function block of claim 24, further including the steps of having the series of instructions within the modifier function block define an auto-tuning procedure, changing the pointer within the base function block from the first value to the second value when it is desired to implement the auto-tuning procedure and changing the pointer within the base function block from the second value to the first value when the auto-tuning procedure is finished.