Extruder die and cutter assembly for extruding filled food pieces

• US 6,511,309 B1
• Filed: 05/24/2000
• Issued: 01/28/2003
• Est. Priority Date: 05/24/2000
• Status: Expired due to Term

• Current Assignee: Kerry Incorporated (Kerry Group PLC)
• Original Assignee: Kerry Incorporated (Kerry Group PLC)
• Inventors: Hunter, Thomas B.
• Primary Examiner(s): Silbaugh, Jan H.
• Assistant Examiner(s): HECKENBERG JR, DONALD H
• Application Number:
  US09/576,766
• Time in Patent Office: 979 Days
• Field of Search: 425/131.1, 425/133.1, 425/311, 426/513, 426/518
• US Class Current: 425/133.1
• CPC Class Codes: A21C 11/10 combined with cutting apparatus A21C11/004 takes precedence
• CPC Class Codes: A21C 11/163 Applying co-extrusion, i.e. extruding two or more plastic substances simultaneously, e.g. for making filled dough products; Making products from two or more different substances supplied to the extruder

Abstract

A die and cutter assembly for an extruder for producing an extruded food piece containing a filling includes an elongated annular extrusion member with an extrusion wall formed on a first end thereof, a closed extrusion end formed adjacent said extrusion wall, and an opened feed end formed on a second, opposite end of said elongated annular extrusion member attachable in fluid communication with a manifold of the extruder. Furthermore, a filling tube extends into the elongated annular extrusion member and includes an extension formed on the elongated annular extrusion member substantially at a right angle thereto. A tube extension is formed on the filling tube substantially at a right angle thereto and located within the extension of the elongated annular extrusion member. In addition, an extrusion die is formed on the extension of the elongated annular extrusion member and a cutter member having an opened driveable end, an elongated cutter wall, and an opened cutter end with a cutting surface for cutting extrudate to a desired length as the extrudate exits the die is disposed at least partially over and reciprocally slideable on the extrusion wall and operably connectable at the driveable end to a drive device for reciprocatably sliding the cutter member over and away from the extrusion die.

Claims

1. A die and cutter assembly for an extruder for producing an extruded food piece containing a filling, said extruder including a first pressure exerting means for maintaining a mash of the food under pressure, a second pressure exerting means for maintaining the filling under pressure, and first and second manifolds in fluid communication with the first and second pressure exerting means, respectively, said die and cutter assembly being attachable in fluid communication with the first and second manifolds, and comprising:

an elongated annular extrusion member with an extrusion wall formed on a first end thereof;

a closed extrusion end formed adjacent said extrusion wall, said closed extrusion end being stationary relative to said elongated annular extrusion member;

an opened feed end formed on a second, opposite end of said elongated annular extrusion member, said opened feed end being attachable in fluid communication with the first manifold of the extruder;

a filling tube extending into said elongated annular extrusion member, said filling tube being attachable to the second manifold of the extruder;

an extension formed on said elongated annular extrusion member substantially at a right angle thereto;

a tube extension formed on said filling tube substantially at a right angle thereto and located within said extension of said elongated annular extrusion member;

an extrusion die formed on said extension of said elongated annular extrusion member; and

a cutter member having an opened driveable end, an elongated cutter wall, and an opened cutter end with a cutting surface for cutting extrudate to a desired length as the extrudate exits the die, said cutter member being disposed at least partially over and reciprocally slideable on the extrusion wall and operably connectable at the driveable end to a drive device of the extruder for reciprocatably sliding the cutting surface of the cutter member over and away from the extrusion die.

2. The die and cutter assembly according to claim 1, wherein said cutter member includes a housing extending from an outside surface of said elongated cutter wall, said cutting surface being located on said housing in cooperative relationship with said extrusion die.

3. The die and cutter assembly according to claim 2, wherein said cutting surface is formed on a cutting element mounted to said housing, said cutting surface is formed at an angle to a surface of said extrusion die.

4. The die and cutter assembly according to claim 3, wherein said angle is between 25 and 90°

with respect to said surface of said extrusion die.

5. The die and cutter assembly according to claim 1, wherein said filling tube includes an entry tube formed on an end of said filling tube opposite said tube extension, said entry tube extending transverse to an axis of said filling tube and being connectable to the second pressure vessel for containing filling under pressure.

6. The die and cutter assembly according to claim 1, wherein said cutter member is tubular and said elongated cutter wall includes an inside diameter generally the same diameter as an outside diameter of said extrusion wall, said cutter member being slidable on said extrusion wall to reciprocate said cutting surface in cooperation with said extrusion die.

13. The die and cutter assembly according to claim 1, wherein said filling tube includes an upper portion adjacent said opened feed end, said upper portion extending substantially at a right angle to an axis of said elongated annular extrusion member.

14. The die and cutter assembly according to claim 1, wherein said filling tube is always in open communication with said extension of said elongated annular extrusion member.

7. A die and cutter assembly for an extruder, comprising:

an elongated annular extrusion member having a first, open end and a second, closed end, said first, opened end being attachable in fluid communication with a first manifold of the extruder, said closed end being stationary relative to said elongated annular extrusion member;

an extension formed on said elongated annular extrusion member substantially at a right angle thereto;

a filling tube extending into said elongated annular extrusion member, said filling tube including a tube extension formed thereon substantially at a right angle thereto and located within said extension of said elongated annular extrusion member, said filling tube being attachable to a second manifold of the extruder;

an extrusion die formed on said extension of said elongated annular extrusion member; and

a cutter member having an opened driveable end, an elongated cutter wall, and an opened cutter end with a cutting surface for cutting extrudate to a desired length as the extrudate exits the die, said cutter member being disposed at least partially over and reciprocally slideable on the extrusion member and operably connectable at the driveable end to a drive device of the extruder for reciprocatably sliding the cutting surface of the cutter member over and away from the extrusion die.

8. The die and cutter assembly according to claim 7, wherein said cutter member includes a housing extending from an outside surface of said elongated cutter wall, said cutting surface being located on said housing in cooperative relationship with said extrusion die.

9. The die and cutter assembly according to claim 8, wherein said cutting surface is formed on a cutting element mounted to said housing, said cutting surface is formed at an angle to a surface of said extrusion die.

10. The die and cutter assembly according to claim 9, wherein said angle is between 25 and 90°

with respect to said surface of said housing.

11. The die and cutter assembly according to claim 7, wherein said filling tube includes an entry tube formed on an end of said filling tube opposite said tube extension, said entry tube extending transverse to an axis of said filling tube.

12. The die and cutter assembly according to claim 7, wherein said cutter member is tubular and said elongated cutter wall includes an inside diameter generally the same diameter as an outside diameter of said extrusion wall, said cutter member being slidable on said extrusion wall to reciprocate said cutting surface in cooperation with said extrusion die.

15. The die and cutter assembly according to claim 7, wherein said filling tube includes an upper portion adjacent said open end of said elongated annular extrusion member, said upper portion extending substantially at a right angle to an axis of said elongated annular extrusion member.

16. The die and cutter assembly according to claim 7, wherein said filling tube is always in open communication with said extension of said elongated annular extrusion member.