Integrated lever assembly
First Claim
Patent Images
1. A lever assembly for a vehicle comprising:
- a one-piece, longitudinally extending, metal tubular member having an outerwall, an integrally formed first end, an integrally formed opposite second end, and an integrally formed center section between said first and second ends, said first end having a pair of spaced apart walls;
an integral projection extending from the surface of at least one of said pair of spaced apart walls; and
said second end comprising a top surface and a structural support portion located below said top surface, said structural support portion further comprising a pair of spaced apart sections and an intermediate section in between said pair of spaced apart sections, said pair of spaced apart sections disposed between said top surface and said intermediate section.
2 Assignments
0 Petitions
Accused Products
Abstract
A lever assembly is disclosed which is formed from a one piece, longitudinally oriented, hollow metal tubular member integrally formed with a first end, a second end, and a central section in between. A clevis is integrally formed in the first end. The clevis portion has a pair of spaced apart walls and an integral projection extending from each of the spaced apart walls. Additionally, the assembly has an integrally formed foot engaging portion extending from the second end.
-
Citations
18 Claims
-
1. A lever assembly for a vehicle comprising:
-
a one-piece, longitudinally extending, metal tubular member having an outerwall, an integrally formed first end, an integrally formed opposite second end, and an integrally formed center section between said first and second ends, said first end having a pair of spaced apart walls;
an integral projection extending from the surface of at least one of said pair of spaced apart walls; and
said second end comprising a top surface and a structural support portion located below said top surface, said structural support portion further comprising a pair of spaced apart sections and an intermediate section in between said pair of spaced apart sections, said pair of spaced apart sections disposed between said top surface and said intermediate section. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9)
at least one surface on said center section, said at least one surface being adapted to provide at least one mounting device.
-
-
3. A lever assembly as claimed in claim 1 wherein said pair of spaced apart sections are coplanar.
-
4. A lever assembly as claimed in claim 1 wherein said integral projection has an inner surface formed by pressurized fluid.
-
5. A lever assembly as claimed in claim 1 wherein said one-piece metal longitudinally extending tubular member is formed by a metal process selected from a group consisting of hydroforming and Thixomolding®
- .
-
6. A lever assembly as claimed in claim 1 wherein said metal member is selected from a group consisting of steel, aluminum, magnesium and stainless steel alloy.
-
7. A lever assembly as claimed in claim 1 wherein said one-piece metal tube is formed by pressure exceeding 0.5 MPa pressure.
-
8. A lever assembly as claimed in claim 4 wherein said integral projection has a flat portion on said inner surface.
-
9. A lever assembly as claimed in claim 1 wherein said metal tubular member is formed into an outer shape selected from a group consisting of rectangular, triangular, I-beam, box square, oval, round and polygonal.
-
10. A lever assembly adapted for use in vehicles, said lever assembly comprising:
-
a one-piece metal longitudinally extending tubular member having an integrally formed clevis portion disposed at a first end of said member, an integrally formed foot engaging portion disposed at a second end of said member and an integrally formed center portion disposed between said first end and said second end of said tubular member; and
an integral projection extending traversely of the surface of said longitudinally extending tubular member, said integral projection having a portion forming an aperture and an inner surface;
wherein said second end being formed into a generally Y-shaped member, said Y-shaped member having a first portion, a second portion spaced apart from said first portion, a planar portion between said first portion and said second portion, and an intermediate portion opposite to said planar portion to provide structural support to said first and second spaced apart portions. - View Dependent Claims (11, 12, 13, 14, 15, 16, 17, 18)
-
Specification