Penetration limiting stop elements for a drill bit used for bone tissue

• US 6,514,258 B1
• Filed: 08/13/1999
• Issued: 02/04/2003
• Est. Priority Date: 11/04/1998
• Status: Expired due to Term

• Current Assignee: Biomet 3i LLC (Zimvie Incorporated)
• Original Assignee: Implant Innovations Incorporated (Zimmer Biomet Holdings, Inc.)
• Inventors: Brown, William G., Goodman, Ralph E.
• Primary Examiner(s): Thaler, Michael H.
• Application Number:
  US09/374,189
• Time in Patent Office: 1,271 Days
• Field of Search: 606/79, 606/80, 606/86, 606/180, 606/172, 433/72, 433/102, 433/165, 433/166, 433/180, 433/172, 408/202, 408/203, 408/41.S
• US Class Current: 606/80
• CPC Class Codes: A61B 2090/036 abutting on tissue or skin
• CPC Class Codes: A61C 1/084 of implanting tools
• CPC Class Codes: A61C 8/0089 Implanting tools or instruments
• CPC Class Codes: B23B 49/005 Attached to the drill
• CPC Class Codes: Y10T 408/8925 Depth-limiting member
• CPC Class Codes: Y10T 408/8928 Adjustable

Abstract

The stop element is set forth for solving a problem of the clinician only being able to visualize a depth marking on a drill bit or a similar tool. The detachable stop element limits the penetration of the drill bit beyond a predetermined axial distance on the drill bit. The stop element consists of a connecting portion and an extending portion, both having an inner wall defining a bore extending entirely through the connecting portion and extending portions. The connecting portion has a surface that contacts the drill bit for restricting the axial movement of the stop element relative to the drill bit. The extending portion terminates in a lower end for engaging the bone surrounding the bore to limit the penetration of the drill bit. The stop element may include a plurality of grooves for altering its length so that the penetration depth of the drill bit can be altered.

Claims

1. A stop element for use with a tool having a working portion that assists in creating a bore in living bone, comprising:

a generally tubular main body for surrounding said tool, said main body including a connecting portion with a structure for affixing said stop element relative to said tool, said connecting portion includes a plurality of distinct sections, adjacent ones of said plurality of distinct sections are separated by slots for providing flexibility to said connecting portion, said main body further including an extending portion for fitting over said working portion of said tool, said extending portion being positioned at a known and fixed position along said working portion of said tool when said stop element engages said bone and including a plurality of grooves for severing said extending portion at predetermined lengths.

2. The stop element of claim 1, wherein said tool includes a collar above a region that creates said bore, said connecting portion fitting over said collar.

3. The stop element of claim 2, wherein said connecting portion is dimensioned for fitting snugly over said collar.

4. The stop element of claim 2, wherein said connecting portion includes a tapering internal surface at each of its end regions, said tapering internal surfaces for engaging said collar.

5. The stop element of claim 4, wherein said connecting portion has interior surfaces defining an opening through which said tool is inserted, one of said interior surfaces being generally cylindrical with a diameter that is substantially the same as a transverse dimension of said collar, said one of said interior surfaces being positioned between said tapering internal surfaces.

6. The stop element of claim 4, wherein said affixing structure is one of said tapering surfaces.

7. The stop element of claim 1, wherein each of said plurality of grooves are for alignment with an insertion depth marking on said working portion of said tool.

8. The stop element of claim 1, wherein each of said plurality of grooves extends entirely around an exterior surface of said extending portion.

9. The stop element of claim 1, wherein each of said plurality of grooves has a V-shape when viewed in cross-section.

10. The stop element of claim 1, wherein said main body is constructed of a polymeric material.

11. A combination of a set of drill bits for creating a bore in living bone and a drill stop for use with each drill bit of said set, said set of drill bits including drill bits having various flute diameters, said drill stop being generally tubular and including a structure for affixing said drill stop relative to each of said drill bits, said drill stop having an extending portion with an internal wall defining an opening into which said selected one of said drill bits is inserted, said opening being of a size to receive each drill bit of said set having said various flute diameters, said internal wall terminating at a lower end of said extending portion for defining an insertion depth of a selected one of said drill bits, wherein said extending portion includes a plurality of grooves for severing said extending portion to reduce a length of said extending portion, each of said plurality of grooves being aligned with an insertion depth marking on said selected one of said drill bits, a part of said extending portion adjacent to a selected one of said plurality of grooves being said lower end for defining said insertion depth in response to said extending portion being severed at said selected one of said plurality of grooves.

12. The combination of claim 11, wherein said drill stop is constructed of a polymeric material.

13. The combination of claim 11, wherein said drill stop includes a connecting portion, said connecting portion including said affixing structure.

14. The combination of claim 13, wherein each of said set of drill bits includes a collar above a working portion that creates said bore, said connecting portion fitting over said collar.

15. The combination of claim 14, wherein said connecting portion is dimensioned to snugly fit over said collar.

16. The combination of claim 13, wherein said connecting portion includes a generally tapering surface at each of its end regions, said tapering surfaces for engaging said collar.

17. The combination of claim 16, wherein said affixing structure is one of said tapering surfaces.

18. The combination of claim 13, wherein said connecting portion includes a plurality of distinct sections, adjacent ones of said plurality of distinct sections are separated by slots for providing flexibility to said connecting portion.

19. A combination of a set of drill bits for creating a bore in living bone and a drill stop for use with each of said set of drill bits, said set of drill bits including drill bits having flutes of various lengths, said drill stop being generally tubular and including a structure for affixing said drill stop relative to each of said drill bits, said drill stop having an internal wall defining an opening into which said selected one of said drill bits is inserted, said internal wall terminating at a lower end for defining an insertion depth of a selected one of said drill bits.

20. The combination of claim 19, wherein each of said plurality of grooves is aligned with an insertion depth marking on said selected one of said drill bits.

21. The combination of claim 19, wherein said drill stop is constructed of a polymeric material.

22. The combination of claim 19, wherein said drill stop includes a connecting portion, each of said set of drill bits includes a collar above a working portion that creates said bore, said connecting portion fitting over said collar.

23. The combination of claim 19, wherein said lower end is aligned with a first depth marking on a first drill bit when said drill stop is affixed to said first drill bit, said lower end is aligned with a second depth marking on a second drill bit when said drill stop is affixed to said second drill bit, said first depth marking representing a different insertion depth than said second depth marking.

24. A kit for limiting the penetration depth of a tool that assists in creating a bore in living bone, said kit comprising:

at least one stop element for use with said tool, said stop element being generally tubular and including a structure for affixing said stop element relative to said tool, said stop element having an internal wall defining an opening into which said tool is inserted and an exterior wall terminating in a lower end, said exterior wall including a plurality of indicia representing known distances from said lower end; and

a cutting block for holding said stop element steady while said stop element is manually cut at one of said plurality of indicia.

25. The kit of claim 24, wherein said cutting block includes a reference surface against which said lower end is placed during cutting, said cutting block including depth lines located at known distances from said reference surface.

26. The kit of claim 25, wherein said depth lines are aligned with corresponding ones of said plurality of indicia when said lower surface is against said reference surface of said cutting block.

27. The kit of claim 24, wherein said cutting block includes a rounded groove into which said stop element resides while being cut, said groove terminating in a reference surface against which said lower end abuts.

28. The kit of claim 24, wherein said cutting block is capable of holding a plurality of stop elements having different diameters, said cutting block having grooves of different sizes to accommodate said different diameters.

29. The kit of claim 24, wherein said cutting block is capable of holding a plurality of stop elements having different lengths, said cutting block having grooves of different sizes to accommodate said different lengths.

30. The kit of claim 24, further including a stop element holder for coupling with said stop element, said stop element holder for forcing said stop element against a reference surface during cutting.

31. A set of stop elements for use with a set of tools that creates bores in living bone, said set of tools including tools having working portions with different dimensions, each of said set of stop elements for use with a particular tool from said set of tools, said tools include a marker on said working portion indicting a distance from a lowermost end, each of said set of stop elements, comprising:

a plastic body for surrounding said tool, said body including a structure for affixing said stop element relative to said tool and an extending portion for fitting over said working portion of said tool, said extending portion including a stop surface positioned at a known position along said working portion of said tool, said stop surface of said stop element being aligned with said marker on said tool; and

wherein said plastic body includes a color marking indicating said particular tool with which said stop element is to be used and an alphanumeric marking indicating a resulting length of said working portion of said particular tool when said stop element is attached thereto.

32. The set of stop elements of claim 31, wherein said set of stop elements includes a plurality of stop elements that are useful on said particular tool and include the same color marking.

33. The set of stop elements of claim 31, wherein said set of stop elements includes a plurality of stop elements useful on each of said set of tools.

34. The set of stop elements of claim 31, wherein said structure includes a plurality of resilient fingers for grasping over a collar of said tool.

35. The set of stop elements of claim 31, wherein said set of stop elements includes a plurality of stop elements for use on at least three different tools.

36. The set of stop elements of claim 31, wherein said stop elements are disposable.

37. The set of stop elements of claim 31, in combination with said set of tools.

38. The combination of claim 35, wherein said set of tools are drill bits.

39. A stop element for use with a tool having a working portion that assists in creating a bore in living bone, comprising:

a generally tubular main body for surrounding said tool, said main body including a connecting portion with a structure for affixing said stop element relative to said tool, wherein said connecting portion includes a plurality of distinct sections, adjacent ones of said plurality of distinct sections are separated by slots for providing flexibility to said connecting portion, said main body further having an extending portion for fitting over said working portion of said tool, said extending portion being positioned at a known position along said working portion of said tool and including a plurality of grooves for severing said extending portion at predetermined lengths.

40. The stop element of claim, wherein said stop element is made of plastic.