Labeling method employing radiation curable adhesive

• US 6,514,373 B1
• Filed: 11/02/2000
• Issued: 02/04/2003
• Est. Priority Date: 06/06/2000
• Status: Expired due to Fees

• Current Assignee: Applied Extrusion Technologies Incorporated (Al Ghurair Family)
• Original Assignee: Applied Extrusion Technologies Incorporated (Al Ghurair Family)
• Inventors: McNutt, Thomas C., Hill, William J. IV
• Primary Examiner(s): Ball, Michael W.
• Assistant Examiner(s): Haran, John T.
• Application Number:
  US09/704,491
• Time in Patent Office: 824 Days
• Field of Search: 156/256, 156/272.2, 156/273.3, 156/275.5, 156/275.7, 156/DIG.28, 156/DIG.29, 156/DIG.34, 156/DIG.36
• US Class Current: 156/273.3
• CPC Class Codes: B65C 2009/0037 UV
• CPC Class Codes: B65C 2009/004 electron beam
• CPC Class Codes: B65C 2009/0078 Constructional details of doctor blades
• CPC Class Codes: B65C 3/16 by rolling the labels onto cylindrical containers, e.g. bottles
• CPC Class Codes: B65C 9/16 by wetting devices
• CPC Class Codes: B65C 9/20 Gluing the labels or articles
• CPC Class Codes: B65C 9/2265 continuously, i.e. an uninterrupted film
• CPC Class Codes: B65C 9/2291 continuously, i.e. an uninterrupted film

Abstract

This invention relates to a radiation curable system for continuously applying a layer of a radiation curable adhesive, e.g., a UV curable adhesive, to plastic, sheet fed, cut and stack, labels, irradiating the adhesive on the labels to render the adhesive sufficiently tacky to effectively adhere the label to a container in a commercial labeling machine and thereafter applying the labels to discrete containers through the sufficiently tacky adhesive layer. The plastic labels can be clear, opaque (including metallized ) plastic films and can be retained in a dispensing magazine prior to the application of the radiation curable adhesive to the labels.

Claims

1. A continuous method of applying individual, stacked plastic labels to containers including the sequential steps of:

maintaining a stack of individual plastic labels in a dispensing magazine;

applying a radiation curable adhesive to a transfer member, said adhesive being in a minimally tacky state;

causing said transfer member with the adhesive thereon to engage an exposed, lower surface of a lowermost label in the stack to apply said minimally tacky adhesive to said lower surface and to remove the lowermost label from the stack and releasably adhesively secure said lowermost label to said transfer member for subsequent transport of the lowermost label through a radiation cure station;

directing the lowermost label with the radiation curable adhesive thereon through an irradiating station for irradiating the adhesive to render said minimally tacky radiation curable adhesive sufficiently tacky to effectively adhere said lowermost label to a container, and thereafter;

effectively adhering the lowermost label to the outer surface of said container through the sufficiently tacky adhesive component.

2. The method of claim 1, wherein the radiation curable adhesive is applied uniformly over the surface of the label prior to directing the label through the cure station.

3. The method of claim 2, wherein the label is clear.

4. The method of claim 2, wherein the label is opaque.

5. The method of claim 2, wherein the label is a metallized film.

6. The method of claim 2, where the label is an oriented polypropylene film.

7. The method of claim 1, wherein the radiation curable adhesive is a clear adhesive after being irradiated and said adhesive is applied as a substantially continuous layer substantially uniformly over the surface of the plastic label prior to being irradiated, and wherein said label is effectively adhered to the container by adhering the label substantially continuously and uniformly to the outer surface ofthe container through the substantially continuous layer of the clear, irradiated, radiation curable adhesive.

8. The method of claim 7, wherein the plastic label is clear.

9. The method of claim 7, wherein the plastic label is opaque.

10. The method of claim 7, wherein the plastic label is a metallized film.

11. The method of claim 7, wherein the plastic label is an oriented polypropylene film.

12. The method of claim 1, including the step of sequentially applying the radiation curable adhesive to successive lowermost labels in the stack by successively engaging the lowermost surface of the successive lowermost labels with the transfer member including the radiation curable adhesive thereon.

13. The method of claim 12, wherein the transfer member includes a plurality of transfer pads carried on a rotating member, with each transfer pad being directed sequentially passed an adhesive application station at which a radiation curable adhesive is applied to an exposed surface of each pad and thereafter directing each pad into engagement with the lower surface of the lowermost label in the stack.

14. The method of claim 13, wherein the adhesive is applied to each of the pads through a gravure roll driven through a metering device to apply the adhesive onto the surface of the gravure roll for transfer to the exposed surface of each of the transfer pads.

15. The method of claim 1, wherein said radiation curable adhesive is an adhesive curable by ultraviolet radiation.

16. The method of claim 2, wherein said radiation curable adhesive is an adhesive curable by ultraviolet radiation.

17. The method of claim 3, wherein said radiation curable adhesive is an adhesive curable by ultraviolet radiation.

18. The method of claim 4, wherein said radiation curable adhesive is an adhesive curable by ultraviolet radiation.

19. The method of claim 5, wherein said radiation curable adhesive is an adhesive curable by ultraviolet radiation.

20. The method of claim 6, wherein said radiation curable adhesive is an adhesive curable by ultraviolet radiation.

21. The method of claim 7, wherein said radiation curable adhesive is an adhesive curable by ultraviolet radiation.

22. The method of claim 8, wherein said radiation curable adhesive is an adhesive curable by ultraviolet radiation.

23. The method of claim 9, wherein said radiation curable adhesive is an adhesive curable by ultraviolet radiation.

24. The method of claim 10, wherein said radiation curable adhesive is an adhesive curable by ultraviolet radiation.

25. The method of claim 11, wherein said radiation curable adhesive is an adhesive curable by ultraviolet radiation.

26. The method of claim 12, wherein said radiation curable adhesive is an adhesive curable by ultraviolet radiation.

27. The method of claim 13, wherein said radiation curable adhesive is an adhesive curable by ultraviolet radiation.

28. The method of claim 14, wherein said radiation curable adhesive is an adhesive curable by ultraviolet radiation.