Methods of cementing pipe in well bores and low density cement compositions therefor

• US 6,516,883 B1
• Filed: 07/25/2002
• Issued: 02/11/2003
• Est. Priority Date: 07/25/2002
• Status: Expired due to Term

• Current Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Original Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Inventors: Chatterji, Jiten, King, Bobby J., Cromwell, Roger S., Brenneis, Darrel C.
• Primary Examiner(s): SUCHFIELD, GEORGE A
• Application Number:
  US10/205,085
• Time in Patent Office: 201 Days
• Field of Search: 166/292, 166/293, 166/294, 166/295, 166/309, 106/672, 106/676, 106/677, 106/678
• US Class Current: 166/293
• CPC Class Codes: C04B 14/24 porous, e.g. foamed glass
• CPC Class Codes: C04B 20/1051 Organo-metallic compounds; Organo-silicon compounds, e.g. bentone
• CPC Class Codes: C04B 2103/40 Surface-active agents, dispersants
• CPC Class Codes: C04B 2103/48 Foam stabilisers
• CPC Class Codes: C04B 22/002 Water
• CPC Class Codes: C04B 2201/20 for the density
• CPC Class Codes: C04B 28/02 containing hydraulic cements other than calcium sulfates
• CPC Class Codes: C04B 38/103 the foaming being obtained by the introduction of a gas other than untreated air, e.g. nitrogen
• CPC Class Codes: C09K 8/46 containing inorganic binders, e.g. Portland cement
• CPC Class Codes: C09K 8/473 Density reducing additives, e.g. for obtaining foamed cement compositions

Abstract

The present invention provides methods of cementing pipe in well bores and low density cement compositions having enhanced compressive, tensile and bond strengths upon setting. The composition of the invention are basically comprised of a hydraulic cement, sufficient water to form a slurry and hollow glass microspheres surface treated with a mixture of organosilane coupling agents present in an amount sufficient to produce a cement composition density in the range of from about 6 to about 12 pounds per gallon.

Claims

1. A method of cementing pipe in a well bore penetrating a subterranean zone or formation which readily fractures at low hydrostatic pressures comprising the steps of:

(a) providing a low density cement composition having enhanced compressive, tensile and bond strengths upon setting comprised of a hydraulic cement, sufficient water to form a slurry and hollow glass microspheres surface treated with a mixture of organosilane coupling agents present in an amount sufficient to produce a cement composition density in the range of from about 6 to about 12 pounds per gallon;

(b) placing said cement composition into the annulus between said pipe and the walls of said well bore; and

(c) allowing said cement composition to set therein.

2. The method of claim 1 wherein said hydraulic cement in said cement composition is selected from the group consisting of Portland cements, slag cements, pozzolana cements, gypsum cements, aluminous cements, silica cements and alkaline cements.

3. The method of claim 1 wherein said hydraulic cement in said cement composition is Portland cement.

4. The method of claim 1 wherein said water in said cement composition is selected from the group consisting of fresh water and salt water.

5. The method of claim 1 wherein said water in said cement composition is present in said composition.in an amount in the range of from about 58% to about 160% by weight of said hydraulic cement therein.

6. The method of claim 1 wherein said surface treated hollow glass microspheres are present in said composition in an amount in the range of from about 10% to about 21% by weight of said hydraulic cement therein.

7. The method of claim 1 wherein said mixture of organosilane coupling agents used to surface treat said hollow glass microspheres is selected from the group consisting of a mixture of 3-glycidoxypropyltrimethoxy silane and 3-aminopropyltriethoxy silane and a mixture of 3-glycidoxypropyltrimethoxy silane and N-2-(aminoethyl)-3-aminopropyltrimethoxy silane.

8. The method of claim 1 wherein said mixture of organosilane coupling agents used to surface treat said hollow glass microspheres is a 1:

1 by weight mixture of 3-glycidoxypropyltrimethoxy silane and 3-aminopropyltriethoxy silane.

9. A method of cementing pipe in a well bore penetrating a subterranean zone or formation which readily fractures at low hydrostatic pressures comprising the steps of:

(a) providing a low density cement composition having enhanced compressive, tensile and bond strengths upon setting comprised of a hydraulic cement, sufficient water to form a slurry, hollow glass microspheres surface treated with a mixture of organosilane coupling agents present in an amount sufficient to produce a cement composition density of about 6 pounds per gallon, a gas present in an amount sufficient to foam said cement composition whereby said cement composition has a density of about 5 pounds per gallon or below and a mixture of foaming and foam stabilizing surfactants;

(b) placing said cement composition into the annulus between said pipe and the walls of said well bore; and

(c) allowing said cement composition to set therein.

10. The method of claim 9 wherein said hydraulic cement in said cement composition is selected from the group consisting of Portland cements, slag cements, pozzolana cements, gypsum cements, aluminous cements, silica cements and alkaline cements.

11. The method of claim 9 wherein said hydraulic cement in said cement composition is Portland cement.

12. The method of claim 9 wherein said water in said cement composition is selected from the group consisting of fresh water and salt water.

13. The method of claim 9 wherein said water in said cement composition is present in said composition in an amount in the range of from about 58% to about 160% by weight of said hydraulic cement therein.

14. The method of claim 9 wherein said surface treated hollow glass microspheres are present in said composition in an amount in the range of from about 10% to about 21% by weight of said hydraulic cement therein.

15. The method of claim 9 wherein said mixture of organosilane coupling agents used to surface treat said hollow glass microspheres is selected from the group consisting of a mixture of 3-glycidoxypropyltrimethoxy silane and 3-aminopropyltriethoxy silane and a mixture of 3-glycidoxypropyltrimethoxy silane and N-2-(aminoethyl)-3-aminopropyltrimethoxy silane.

16. The method of claim 9 wherein said mixture of organosilane coupling agents used to surface treat said hollow glass microspheres is a 1:

1 by weight mixture of 3-glycidoxypropyltrimethoxy silane and 3-aminopropyltriethoxy silane.

17. The method of claim 9 wherein said gas is selected from the group consisting of air and nitrogen.

18. The method of claim 9 wherein said gas is present in said cement composition in an amount in the range of from about 20% to about 80% by volume of said cement composition.

19. The method of claim 9 wherein said mixture of foaming and foam stabilizing surfactants in said cement composition is comprised of an ethoxylated alcohol ether sulfate present in said mixture in an amount of about 63.3 parts by weight of said mixture, cocoylamidopropyl betaine present in an amount of about 31.7 parts by weight of said mixture and cocoylamidopropyl dimethylamine oxide present in an amount of about 5 parts by weight of said mixture.

20. The method of claim 9 wherein said mixture of foaming and foam stabilizing surfactants is present in said cement composition in an amount in the range of from about 0.8% to about 5% by volume of said water therein.