Contamination freeing work arrangement

• US 6,517,429 B1
• Filed: 01/16/2002
• Issued: 02/11/2003
• Est. Priority Date: 01/16/2002
• Status: Expired due to Fees

• Current Assignee: AAF-McQuay Incorporated (Daikin Industries Ltd)
• Original Assignee: AAF-McQuay Incorporated (Daikin Industries Ltd)
• Inventors: Josephs, Daniel X., OʼConnell, Keiron, Wolfe, James C.
• Primary Examiner(s): Boles, Derek
• Application Number:
  US10/050,270
• Time in Patent Office: 391 Days
• Field of Search: 454/49, 454/56, 454/57, 454/66, 454/67, 552/12
• US Class Current: 454/56
• CPC Class Codes: B08B 15/026 Boxes for removal of dirt, e.g. for cleaning brakes, glove- boxes
• CPC Class Codes: B25J 21/02 Glove-boxes, i.e. chambers in which manipulations are performed by the human hands in gloves built into the chamber walls glove- boxes for removal of dirt B08B15/026; glove-boxes shielded against radiation G21F7/04; Gloves therefor

Abstract

An arrangement for treating a work object including a unique, unified method and apparatus for contaminant removal from the work object, wherein a laminar flow, ambient air stream passes through connected zones at lower pressure than ambient with particulate matter being filtered from the air stream.

Claims

1. A contaminant freeing work structure positionable in ambient surroundings comprising:

a first chamber providing a work station therein sized to support and accommodate a work object to be handled by a worker positioned in said ambient surroundings, said first chamber including a cover wall with a portion thereof being translucent and a portion there being movably attached to said cover wall to allow introduction of said work object into said work station chamber and to be subsequently closed therearound to be visible to said worker positioned in said ambient surroundings, said first chamber further including ambient air inlets to allow ambient air to pass therethrough and working port means having flexible glove means sealingly attached thereto to extend into said first chamber to permit said worker to handle said work object indirectly in sealed relation therefrom;

a second chamber communicably connected to said first chamber downstream thereof, said second chamber having a flow-through particulate filter removably disposed therein; and

, a third chamber connected to said second chamber, said third chamber including a blower and a clean air outlet connected to ambient surroundings for moving air through said first and second chambers maintaining said upstream chamber pressures below ambient pressure, filtering air as it passes through said particulate filter in said second chamber to said clean air outlet in said third chamber.

2. The contaminant freeing work structure of claim 1, and a fourth chamber communicating with at least said first chamber and being sized to accommodate a removable container to receive detritus material.

3. The contaminant freeing work structure of claim 1, said ambient air inlets being in the form of selectively spaced slots in said first chamber cover wall to provide a laminar sweeping air flow pattern over the surface of said work station and work object positioned therein.

4. The contaminant freeing work structure of claim 3, said selectively spaced slots, each having an approximate measurement of two (2) by one half (0.5) inches (″

) with the slots being selectively spaced from each other with the lengths thereof extending in selected positions so as to provide an air stream passing therethrough of substantially laminar, sweeping flow characteristics in said work station and around the work object positioned therein.

5. The contaminant freeing work structure of claim 1, said first chamber measuring approximately twenty-four (24) by forty-two (42) by thirty four (34) inches to provide a work station capable of accommodating a typical mail tote box carrying postal mail to be opened and sorted.

6. The contaminant freeing working structure of claim 1, said first chamber being removably connected to said second chamber to allow ready access to said second chamber.

7. The contaminant freeing work structure of claim 1, said working port means in said first chamber including two spaced glove ports with collars to which are attached a pair of flexible fluid impervious, reusable gloves to allow an ambient positioned worker to handle work objects in said first chamber without being in direct contact therewith.

8. The contaminant freeing work structure of claim 1, said first chamber including fluorescent lighting means to provide a “

cool”

light source without thermal disruption of the laminar air flow pattern through said first chamber.

9. The contaminant freeing work structure of claim 1, said flow-through particulate filter in said second chamber being a high efficiency particulate air filter (HEPA), having ninety-nine and ninety-seven hundredths (99.97) percent (%) efficiency on particulates of three tenths (0.3) microns, said filter being sealed into said second chamber with a knife edge seal penetrating into a gel filled trough forming part of said filter face which prevents air stream by pass.

10. The contaminant freeing work structure of claim 9, said second chamber having a pair of spaced supporting rails extending adjacent to and downstream said first chamber to receive said filter and two, spaced, level actuating sealing members pivotally positioned in said second chamber in alignment with said rails to seal said filter in said second chamber.

11. The contaminant freeing work structure of claim 1, and flow-through prefilter means positioned downstream said first chamber to prevent large work object materials entering into said particulate filter in said second chamber.

12. The contaminant freeing work structure of claim 1, said blower comprising a direct drive centrifugal blower capable of providing a lower than ambient pressure in said first chambers upstream thereof, moving said air stream in laminar, air stream flow through said first and second chambers in an approximate range of one hundred (100) to three hundred (300) feet per minute (fpm) with a pressure in chambers upstream of said blower to be below ambient pressure.

13. The contaminant freeing work structure of claim 2, said detritus receiving fourth chamber being positioned below said first chamber and including a moveable panel to accommodate a replaceable bag liner for disposal of said detritus materials.

14. A contaminant freeing work structure positionable in ambient surroundings comprising:

an aluminum and polycarbonate cabin et structure having a walled upstream first chamber;

wall ed aligned downstream second and third chambers an d a walled fourth chamber positioned below said first chamber;

said first chamber being removably connected to said second chamber, said first chamber measuring approximately twenty-four (24) by forty-two (42) by thirty inches to provide a work chamber capable of accommodating a work object such as a typical mail tote box carrying postal mail to be opened and sorted, said first chamber providing a horizontally extending work surface in the lower part thereof and including a moveable panel to allow introduction of said work object and placement thereof on said work surface, at least a portion of said first chamber being in communication with said fourth chamber therebelow to receive detritus material from said work object, said first chamber further including a polycarbonate viewing window to allow a worker positioned in ambient surroundings outside said first chamber to view said work object for appropriate manipulation, said first chamber including two spaced glove ports having collars to which are attached a pair of flexible, chemically resistant, fluid impervious permanent one piece gloves to allow a worker to handle work objects on said work surface without being in direct contact therewith, said first chamber including a fluorescent light panels to provide a “

cool”

light source without thermal disruption of a laminar air flow pattern through said chamber, said laminar air flow pattern being ambient air introducible into said first chamber through selectively spaced ambient air inlet slots in said first chamber wall, said selectively spaced slots each having an approximate measure of two (2) by one half (0.5) inches with the wall slots being selectively spaced from each other with the lengths thereof extending in selective positions through said wall to allow an ambient air stream passing therethrough to be of substantially laminar, sweeping characteristics over said work surface and work object positioned therein;

said second chamber including a flow-through high efficiency particulate air filter (HEPA) having ninety-nine and ninety-seven hundredths (99.97) percent (%) efficiency on particles of three tenths (0.3) microns, said filter being sealed into said second chamber with a knife edge seal penetrating into a gel filled trough forming path along said HEPA filter face to prevent air stream bypass, said second chamber having a pair of spaced supporting rails to receive said filter through said first chamber and two spaced lever actuating sealing members pivotally positioned in said second chamber in alignment with said rails to seal said filter in said second chamber;

a flow-through prefilter downstream said first chamber to prevent larger work object detritus material entering into said particulate filter in said second chamber;

said third chamber having mounted therein a direct drive one hundred twenty (120) volt fifteen (15) amp fan capable of providing a lower than ambient pressure upstream thereof in at least said first and second chambers to move an ambient air stream through said slots in said first chamber wall in laminar flow over said work object, advantageously at approximately two hundred (200) feet per minute (fpm) with a negative pressure in said first and second chambers upstream of said third chamber to be below ambient;

said detritus receiving fourth chamber positioned below and in communication with said first chamber, said fourth chamber including a moveable panel to accommodate replaceable bag liners for detritus disposal.

18. The method of treating a work supported object of claim 14, wherein said first enclosed, slotted work supporting zone is fluorescently lighted.

19. The method of treating a work supporting object of claim 14, wherein said ambient air is passed through a prefilter zone downstream said first enclosed slotted work supporting zone to capture large detritus matter.

20. The method of treating a work supporting object of claim 14, wherein filtration in said second filtration zone is accomplished through a sealed high efficiency particulate air filter (HEPA).

15. A method of treating a work supported object within ambient surroundings having sufficient space to accommodate at least one worker comprising:

introducing said work object into a first enclosed, slotted work supporting zone positioned in said ambient surroundings, said first slotted work supporting zone including means for an isolated worker to view and manipulate said work supported object in said first zone without direct contact and being connected to an enclosed, aligned second filtration zone and to an enclosed, aligned third air moving zone; and

, actuating said air moving zone to draw ambient air though said connected first, second and third zones with at least said first and second zones having air pressure below ambient surroundings.

16. The method of treating a work supported object of claim 15, wherein detritus material is passed from said first enclosed, slotted work supporting zone to a connected detritus collecting fourth zone.

17. The method of treating a work supported object of claim 15, wherein ambient air is introduced into said first enclosed, slotted work supporting zone in a laminar sweeping air flow pattern.

21. A method of treating a work supported object within ambient surroundings having sufficient space to accommodate at least one worker comprising:

introducing said work object into a first enclosed, slotted work supporting zone positioned in said ambient surroundings, said first slotted work supporting zone including means for an isolated worker positioned in an ambient area to view and manipulate said work supported object in said first zone with ambient air passing into said zone in a sweeping laminar fashion to maintain the air pressure in said first zone below surrounding ambient area air pressure, said first zone being fluorescently lighted during laminar air flow operations, said first enclosed zone being connected to an aligned second filtering zone and a third aligned power blower zone with a fourth detritus recovering zone positioned below and in communication with said first zone to receive waste detritus therefrom including large particulate matter trapped by prefilter means positioned downstream said first zone;

said second zone including a high efficiency particulate air filter (HEPA).