Method of making a retracting needle syringe

• US 6,517,516 B1
• Filed: 10/15/1999
• Issued: 02/11/2003
• Est. Priority Date: 10/15/1999
• Status: Expired due to Term

• Current Assignee: Becton, Dickinson & Co
• Original Assignee: Becton, Dickinson & Co
• Inventors: Caizza, Richard
• Primary Examiner(s): Casler, Brian L.
• Assistant Examiner(s): Sirmons, Kevin C.
• Application Number:
  US09/419,185
• Time in Patent Office: 1,215 Days
• Field of Search: 604/192, 604/194, 604/195, 604/198, 604/110, 604/181
• US Class Current: 604/110
• CPC Class Codes: A61M 5/002 Packages specially adapted therefor, e.g. for syringes or needles, kits for diabetics needle protection, e.g. caps, A61M5/3202; for sharps A61B50/3001
• CPC Class Codes: A61M 5/3202 Devices for protection of the needle before use, e.g. caps A61M5/50 takes precedence; for infusion spikes A61M5/1626; protectors for sharps A61B50/3001
• CPC Class Codes: A61M 5/3234 Fully automatic needle retraction, i.e. in which triggering of the needle does not require a deliberate action by the user
• CPC Class Codes: A61M 5/349 using adhesive bond or glues
• CPC Class Codes: A61M 5/502 for blocking the piston
• CPC Class Codes: A61M 5/508 Means for preventing re-use by disrupting the piston seal, e.g. by puncturing

Abstract

A method of making a retracting needle assembly for use with a syringe barrel having a cylindrical collar and a plunger having a release element with a sharp distal end includes an outer hub having a passageway therethrough and an inner hub having a proximal end, a distal end and a conduit therethrough. The proximal end of the inner hub has an inner portion and a dissociable outer portion connected to the inner portion. The dissociable outer portion is further connected to the outer hub. The distal end of the inner hub is smaller than the passageway of the outer hub at the distal end of the outer hub and projects distally outwardly therefrom. A needle cannula having a distal end, a proximal end, and a lumen therethrough is connected to the inner hub so that the lumen is in fluid communication with the conduit. An energized spring is contained between the inner and outer hub. Structure is provided for connecting the outer hub to the collar of the syringe barrel.

Claims

1. A method of making an operable retracting needle assembly comprising the steps of:

providing an outer hub having a proximal end, a distal end and a passageway therethrough;

providing an inner hub having a proximal end, a distal end and a conduit therethrough, said proximal end having an inner portion and a dissociable outer portion connected to said inner portion;

providing a needle cannula having a distal end, a proximal end and a lumen therethrough;

providing a coil compression spring;

assembling said inner hub, said spring and said outer hub so that said spring is compressed and held between said inner hub and said outer hub by said inner hub being connected to said outer hub so that said distal end of said inner hub is accessible from said passageway at said distal end of said outer hub;

positioning said proximal end of said cannula in said distal end of said conduit of said inner hub;

applying adhesive in said conduit so that said adhesive contacts said conduit and said needle cannula;

attaching said needle assembly to a syringe barrel having an inside surface defining a chamber, an open proximal end and an open distal end including a cylindrical collar so that said outer hub engages said collar, wherein said syringe barrel includes a plunger slidably positioned in fluid-tight engagement with said inside surface of said syringe barrel, said plunger further including a release element having a sharp distal end capable of cutting through said inner hub to separate said dissociable outer portion from said inner portion of said inner hub; and

removably connecting an elongated needle shield to said outer hub so that said distal end of said needle cannula is in said needle shield.

2. The method of claim 1 further comprising the step of placing said needle assembly in a package;

and sterilizing said needle assembly and said needle package.

3. The method of claim 1 further comprising the step of placing said needle assembly with said syringe barrel attached thereto in a package;

and sterilizing.

4. The method of claim 1 wherein said inner hub includes a frusto-conically-shaped surface and said cylindrical collar includes a frusto-conically-shaped surface and said step of attaching further comprises the step of engaging said frusto-conically-shaped surface on said inner hub with said frusto-conically-shaped surface on said collar.

5. The method of claim 4 further including the step of placing said needle assembly with said syringe barrel attached thereto in a package and sterilizing.

6. The method of claim 4 wherein said plunger includes a proximal portion having a distal end with an elongated cavity therein and a cover element, and said sharp distal end of said release element being positioned at said distal end of said proximal portion and capable of telescopic motion with respect to said proximal portion, said cover element sealing said distal end of said proximal portion.

7. A method of making an operable retracting needle assembly comprising the steps of:

providing an outer hub having a proximal end, a distal end and a passageway therethrough;

providing an inner hub having a proximal end, a distal end and a conduit therethrough, said proximal end having an inner portion and a dissociable outer portion connected to said inner portion;

providing a needle cannula having a distal end, a proximal end and a lumen therethrough;

providing a coil compression spring;

assembling said inner hub, said spring and said outer hub so that said spring is compressed and held between said inner hub and said outer hub by said inner hub being connected to said outer hub so that said distal end of said inner hub is accessible from said passageway at said distal end of said outer hub;

positioning said proximal end of said cannula in said distal end of said conduit of said inner hub;

applying adhesive in said conduit so that said adhesive contacts said conduit and said needle cannula; and

attaching said needle assembly to a syringe barrel having an inside surface defining a chamber, an open proximal end, and an open distal end including a cylindrical collar so that said outer hub engages said collar, said syringe barrel further including a plunger slidably positioned in fluid-tight engagement with said inside surface of said syringe barrel, said plunger further including a release element having a sharp distal end capable of cutting through said inner hub to separate said dissociable outer portion from said inner portion of said inner hub.

8. The method of claim 7 further comprising the step of placing said needle assembly with said syringe barrel attached thereto in a package;

and sterilizing.

9. A method of making an operable retracting needle assembly comprising the steps of:

providing an outer hub having a proximal end, a distal end and a passageway therethrough;

providing an inner hub having a proximal end, a distal end, a conduit therethrough, and a frusto-conically-shaped surface thereon said proximal end having an inner portion and a dissociable outer portion connected to said inner portion;

providing a needle cannula having a distal end, a proximal end and a lumen therethrough;

providing a coil compression spring;

assembling said inner hub, said spring and said outer hub so that said spring is compressed and held between said inner hub and said outer hub by said inner hub being connected to said outer hub so that said distal end of said inner hub is accessible from said passageway at said distal end of said outer hub;

positioning said proximal end of said cannula in said distal end of said conduit of said inner hub;

applying adhesive in said conduit so that said adhesive contacts said conduit and said needle cannula; and

attaching said needle assembly to a syringe barrel having an inside surface defining a chamber, an open proximal end and an open distal end including a cylindrical collar having a frusto-conically-shaped surface so that said outer hub engages said collar and said frusto-conically-shaped surface on said inner hub engages said frusto-conically-shaped surface on said collar.

10. The method of claim 9 wherein said syringe barrel includes a plunger slidably positioned in fluid-tight engagement with said inside surface of said syringe barrel, said plunger further including a release element having a sharp distal end capable of cutting through said inner hub to separate said dissociable outer portion from said inner portion of said inner hub.

11. The method of claim 9 further including the step of placing said needle assembly with said syringe barrel attached thereto in a package and sterilizing.

12. The method of claim 9 wherein said syringe barrel includes a plunger slidably positioned in fluid-tight engagement with said inside surface of said barrel, said plunger including a proximal portion having a distal end with an elongated cavity therein, a release element having a sharp distal edge positioned at said distal end of said proximal portion, a hollow distal portion releasably connected to said proximal portion and capable of telescopic motion with respect to said proximal portion, a cover element on a distal end of said distal portion sealing said distal end of said distal portion.