Power actuating system for four-bar hinge articulated vehicle closure element field of the invention

• US 6,520,557 B2
• Filed: 06/05/2001
• Issued: 02/18/2003
• Est. Priority Date: 06/05/2001
• Status: Expired due to Fees

• Current Assignee: Strattec Power Access LLC (Strattec Security Corporation)
• Original Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Inventors: Wilde, Ronald James, Benthaus, Oliver
• Primary Examiner(s): Dayoan, D. Glenn
• Assistant Examiner(s): Blankenship, Greg
• Application Number:
  US09/874,897
• Publication Number:
  US 20020180233A1
• Time in Patent Office: 623 Days
• Field of Search: 296/76, 296/146.4, 296/146.8, 296/107.08
• US Class Current: 296/76
• CPC Class Codes: E05D 3/145 specially adapted for vehicles
• CPC Class Codes: E05F 1/1091 with a gas spring E05F1/1292 takes precedence
• CPC Class Codes: E05F 1/1292 with a gas spring
• CPC Class Codes: E05F 15/63 operated by swinging arms
• CPC Class Codes: E05Y 2201/216 Clutches
• CPC Class Codes: E05Y 2201/246 by motors, magnets, springs or weights
• CPC Class Codes: E05Y 2201/416 for counterbalancing
• CPC Class Codes: E05Y 2201/462 Electromagnets
• CPC Class Codes: E05Y 2900/548 Trunk lids

Abstract

An improved four-bar hinge assembly for attaching a trunk deck lid to a vehicle body in which the control link of the four-bar linkage has its usual vehicle-mounted pivot pin replaced by the rotatably driven output drive shaft of a power drive mechanism that is rigidly and directly coupled to the control link to swing to the same and thereby power actuate the four-bar linkage in order to pivot the deck lid between open and closed positions. The hinge elements are located on the weather side of the vehicle body components and the drive shaft extends through the vehicle sheet metal into the weather sealed trunk compartment so that the electro-mechanical drive components are mounted within the weather sealed trunk.

Claims

1. In an automotive vehicle having a pivotable vehicle closure element for opening and closing an access opening of a storage compartment of the vehicle, wherein the closure element is movable between open and closed positions and is supported by a four-bar hinge assembly having a pair of swinging links operably coupled between the closure element and the vehicle body, the improvement in combination therewith of a power actuating system for automatically opening and closing the closure element comprising:

an electro-mechanical power drive unit stationarily mounted on the vehicle adjacent the hinge assembly, said drive unit having an output shaft rotatable about an axis under the control of an electric motor of said drive unit,

and means for applying swinging torque to one of said links of said four-bar linkage comprising a pivotal support connection for said one link to the vehicle body, said output shaft being oriented coaxial with a pivot axis of said pivotal support connection and being directly operably connected to said one link so that rotation of the output shaft directly applies swinging torque to said one link of said hinge assembly and is bi-directionally rotatable through an angular range of travel corresponding to a swing travel of said one link as the closure element is moved between open and closed positions and vice versa.

2. The apparatus of claim 1 wherein said hinge assembly and the vehicle body pivot connections for said hinge assembly are disposed in a vehicle body rain gutter provided adjacent the storage compartment closed by the closure element and thus said hinge assembly is located on a weather side of a weather sealing system provided between the vehicle body and closure element, and wherein said drive unit is provided on an interior weather sealed side of the weather sealing system and mounted to the vehicle body in the storage space of the storage compartment, and wherein the drive unit output shaft is constructed and arranged to extend rotatably through a sealed opening in the rain gutter body for direct coupling to said one link.

3. The apparatus as set forth in claim 2 wherein counterbalancing springs are provided to supplement opening and closing forces required to actuate the closure element through the power actuated hinge assembly.

4. The apparatus as set forth in claim 3 wherein the drive unit includes said electric motor and an electromagnetic clutch that are supported and operable within a drive unit casing, said electromagnetic clutch having an input member that is driven by the electric motor and an output member that drives a pinion gear, a compound gear having a large diameter spur gear and an associated small diameter spur gear, said pinion driving the large diameter spur gear of the compound gear, said small diameter gear of the compound gear driving a sector gear, said output shaft being directly coupled to said sector gear.

5. The apparatus as set forth in claim 1 wherein the drive unit includes said electric motor and an electromagnetic clutch that are supported and operable within a drive unit casing, said electromagnetic clutch having an input member that is driven by the electric motor and an output member that drives a pinion gear, a compound gear having a large diameter spur gear and an associated small diameter spur gear, said pinion driving the large diameter spur gear of the compound gear, said small diameter gear of the compound gear driving a sector gear, said output shaft being directly coupled to said sector gear.

6. In an automotive vehicle having a pivotable vehicle closure element for opening and closing an access opening of a storage compartment of the vehicle, wherein the closure element is movable between open and closed positions and is supported by a hinge assembly having a pair of swinging links operably coupled between the closure element and the vehicle body, the improvement in combination therewith of a power actuating system for automatically opening and closing the closure element comprising:

an electro-mechanical power drive unit stationarily mounted on the vehicle adjacent said hinge assembly, said drive unit having an output shaft rotatable about an axis under the control of an electric motor of said drive unit, and

a power transmission for applying swinging torque to said hinge assembly and being operably connected to said drive unit such that rotation of the output shaft applies swinging torque to said hinge assembly and is bi-directionally operable through an angular range of travel corresponding to a swing travel of said hinge assembly as the closure element is moved between open and closed positions and vice versa, said hinge assembly being disposed adjacent the storage compartment closed by the closure element and being located on a weather side of a weather sealing system provided between the vehicle body and the closure element, and wherein said drive unit is provided on an interior weather sealed side of the weather sealing system and mounted to the vehicle body in a storage space of the storage compartment, and wherein said power transmission is constructed and arranged to extend through a sealed opening in the vehicle body for operably drive coupling to said hinge assembly.

7. The apparatus as set forth in claim 6 wherein counterbalancing springs are provided to supplement opening and closing forces required to actuate the closure element through the power actuated hinge assembly.