Method and apparatus for a deployable cover

• US 6,520,572 B1
• Filed: 10/19/2000
• Issued: 02/18/2003
• Est. Priority Date: 10/19/2000
• Status: Expired due to Fees

• Current Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Original Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Inventors: Welch, Jeffrey Allen, Niederman, Robert Raymond
• Primary Examiner(s): Pedder, Dennis H.
• Application Number:
  US09/692,288
• Time in Patent Office: 852 Days
• Field of Search: 296/212, 296/214, 296/219, 280/730.1, 280/753, 180/281
• US Class Current: 296/219
• CPC Class Codes: B60J 7/06 with non-rigid element or elements
• CPC Class Codes: B60J 7/061 sliding and folding
• CPC Class Codes: B60J 7/1256 Inflatable soft tops
• CPC Class Codes: B60R 21/08 automatically movable from an inoperative to an operative position, e.g. in a collision electrical circuits for triggering safety arrangements B60R21/01

Abstract

A cover assembly including a cover member and a cover displacement mechanism is provided. The cover displacement mechanism positions the cover within a vehicle about an opening formed in the vehicle. The cover selectively separates an interior of the vehicle from an exterior of the vehicle at the opening.

Claims

1. A deployable member for covering an opening in a vehicle, comprising:

an inflatable structure being stowed in an unexpanded and uninflated state adjacent to a first side of said opening;

a deployment mechanism being stowed adjacent to a second side of said opening;

a connector element disposed connectively between said inflatable structure and said deployment mechanism;

a plurality of guides for guiding said connector element between said deployment mechanism and said inflatable structure, said guides being disposed about said opening; and

a pulley assembly rotatably disposed at said second side of said opening, said first side and said second side being located opposite one another and. said connector element being configured to be wound from an undeployed state to a deployed state by said pulley assembly, said deployment mechanism rotates said pulley assembly causing said inflatable structure to be deployed across said opening from said first side to said second side, said inflatable structure being deployed by said pulley assembly prior to the inflation of said inflatable structure.

2. The deployable member as in claim 1, wherein said opening is formed in a roof of said vehicle.

3. The deployable member as in claim 2, wherein said opening defines a sunroof opening in said vehicle.

4. The deployable member as in claim 1, wherein said inflatable structure is attached to a cover member capable of being deployed from a first position to a second position, said cover member being configured to cover said opening when said cover member is in said second position, said cover member being deployed from said first position by said deployment mechanism.

5. The deployable member as in claim 4, wherein an inflator inflates said inflatable structure after said cover member is in said second position.

6. The deployable member as in claim 1, wherein said inflatable structure is constructed out of a resilient material.

7. The deployable member as in claims 6, wherein said resilient material is a material selected from the group consisting of plastic, rubber, and fabric.

8. The deployable member as in claim 1, wherein said deployment mechanism includes an actuator, said actuator being connected to said inflatable structure by said connector element.

9. The deployable member as in claim 8, wherein said connector element comprises a cable.

10. The deployable member as in claim 8, wherein said pulley assembly is rotatably disposed between said actuator and said inflatable structure, said connector element being located about a pulley of said pulley assembly.

11. The deployable member as in claim 8, wherein said pulley assembly comprises a first pulley and a second pulley said connector element comprises a first portion and a second portion, said first portion connectively disposed between said inflatable structure and said first pulley, said second portion being connectively disposed between said second pulley and said actuator.

12. A deployable member for covering an opening in a vehicle comprising:

an inflatable structure being stowed in an unexpanded and uninflated state adjacent to a first side of said opening;

a deployment mechanism being stowed adjacent to a second side of said opening, said second side being in a facing spaced relationship with respect to said first side, said deployment mechanism includes an actuator, said actuator being connected to said inflatable structure by at least one connector element;

an inflator being in fluid communication with said inflatable structure;

a detecting means for detecting a predetermined condition, said detecting means causing said deployment mechanism to deploy said inflatable structure across said opening when said predetermined condition is detected, said detecting means causing said inflator to inflate said inflatable structure after said deployment mechanism has deployed said inflatable structure across said opening; and

a pulley system having a first pulley and a second pulley, wherein said connector element comprises a first portion and a second portion, said first portion connectively disposed between said inflatable structure and said first pulley, said second portion being connectively disposed between said second pulley and said actuator, wherein said first and second pulleys are disk shaped, said first and second pulleys being concentrically fixed to one another, and wherein said first pulley has a first diameter and said second pulley has a second diameter, said first diameter being larger than said second diameter.

13. A deployable member for covering an opening in a vehicle comprising:

an inflatable structure being stowed in an unexpanded and uninflated state adjacent to a first side of said opening;

a deployment mechanism being stowed adjacent to a second side of said opening, said second side being in a facing spaced relationship with respect to said first side, said deployment mechanism includes an actuator, said actuator being connected to said inflatable structure by at least one connector element;

an inflator being in fluid communication with said inflatable structure;

a detecting means for detecting a predetermined condition, said detecting means causing said deployment mechanism to deploy said inflatable structure across said opening when said predetermined condition is detected, said detecting means causing said inflator to inflate said inflatable structure after said deployment mechanism has deployed said inflatable structure across said opening; and

a pulley system having a first pulley and a second pulley, wherein said connector element comprises a first portion and a second portion, said first portion connectively disposed between said inflatable structure and said first pulley, said second portion being connectively disposed between said second pulley and said actuator, wherein said actuator is configured to gather said second portion, said second portion rotating said second pulley, said second pulley correspondingly rotating said first pulley, said first pulley being configured to gather said first portion, said first portion positioning said inflatable structure across said opening.

14. A deployable member for covering an opening in a vehicle, comprising:

an inflatable structure being constructed out of a resilient material and being capable of being stored in a compacted condition at a housing, said housing being located at a first side of said opening;

an actuator being located at a second side of said opening,

connector elements disposed connectively between said inflatable structure and said actuator;

a plurality of guides for guiding said connector elements between said actuator and said inflatable structure, said guides being disposed about said opening;

a pulley assembly rotatably disposed at said second side of said opening, said first side and said second side being located opposite one another and said connector elements being configured to be wound from an undeployed state to a deployed state by said pulley assembly, said actuator rotates said pulley assembly causing said inflatable structure to be deployed across said opening from said first side to said second side, said inflatable structure being deployed by said pulley assembly prior to the inflation of said inflatable structure.

15. The deployable member as in claim 14, further comprising:

an inflator for inflating said inflatable structure, said inflator being in fluid communication with said inflatable structure, said inflator being actuated after said inflatable structure has been deployed across said opening.

16. The deployable member as in claim 15, wherein said inflatable structure includes a plurality of tethers disposed in the interior volume of said inflatable structure, said tethers being configured and positioned to limit the expansion of said inflatable structure as it is inflated by said inflator.