Ground fault circuit interrupter with miswire protection and indicator

• US 6,522,510 B1
• Filed: 11/21/2000
• Issued: 02/18/2003
• Est. Priority Date: 11/21/2000
• Status: Expired due to Term

• Current Assignee: Pass & Seymour Incorporated (Legrand SA)
• Original Assignee: Pass & Seymour Incorporated (Legrand SA)
• Inventors: Finlay, David A., Packard, Thomas N.
• Primary Examiner(s): Jackson, Stephen W.
• Assistant Examiner(s): Benenson, Boris
• Application Number:
  US09/718,003
• Time in Patent Office: 819 Days
• Field of Search: 361/31, 361/42, 361/45, 361/54, 361/111, 361/46, 361/97, 335/18, 307/64, 340/649, 340/650
• US Class Current: 361/42
• CPC Class Codes: H02H 3/04 with warning or supervision in addition to disconnection, e.g. for indicating that protective apparatus has functioned watching of pilot wires H02H1/0084; protection of protective arrangements H02H7/008; indication of the state of electronic switches H03K17/18
• CPC Class Codes: H02H 3/338 also responsive to wiring error, e.g. loss of neutral, break
• CPC Class Codes: Y10T 29/49004 including measuring or testing of device or component part

Abstract

An AC power line protection device includes a resistive element connected at one end to a hot power conductor and at another end to either a breaker coil operatively associated with a set of interrupting contacts or to a gate or base for a switch element. When AC power is miswired to the load terminals, the device trips the contacts due to the presence of the resistive element. The device does not work properly until AC power is connected to the line terminals, at which time the resistive element clears itself from the circuit. An indicator lamp lights when the device is in the tripped condition and turns off when the device is reset. If the device is miswired after having been wired properly, i.e., the resistive element has cleared, the indicator lamp does not light when the device is tripped, and so provides a supplemental indication of miswiring.

Claims

1. A protection device connected between hot and neutral conductors of an AC power line, comprising:

a fault detection circuit including a breaker coil operatively associated with a set of contacts;

wherein one end of said breaker coil is connected to said hot conductor and another end of said breaker coil is connected to said neutral conductor via a switch;

at least one resistive element connected at one end to a line side of said hot conductor and at another end to a line side of said neutral conductor;

wherein connecting AC power to load terminals of said protection device opens said contacts; and

wherein connecting AC power to line terminals of said protection device permanently clears said at least one resistive element.

5. A device according to claim 1, wherein said at least one resistive element is only one resistor.

6. A device according to claim 1, wherein said at least one resistive element includes at least two resistors in series.

7. A device according to claim 1, wherein said at least one resistive element includes a fuse in series with a resistor.

8. A device according to claim 1, further comprising a normally closed switch in series with said at least one resistive element, such that when said switch is open, testing of said protection device is enabled without permanently clearing said at least one resistive element.

9. A device according to claim 1 wherein said set of contacts includes hot conductor contacts and neutral conductor contacts, further comprising:

an indicator lamp and a first resistor connected in parallel with said hot conductor contacts; and

a second resistor connected in series from said hot conductor on a load side of said hot conductor contacts to said neutral conductor on a line side of said neutral conductor contacts.

10. A device according to claim 9, further comprising:

said fault detection circuit including a switch element connected to one end of said breaker coil; and

a third resistor connected at one end between said indicator lamp and said first resistor and at another end between said breaker coil and said switch element, wherein said indicator lamp lights when said switch element is shorted.

11. A device according to claim 1, wherein said breaker coil is powered on one side through a switch element to said neutral conductor on a line side of said contacts, and on another side directly to said hot conductor on a line side of said contacts.

12. A device according to claim 1, wherein said breaker coil is powered on one side through a switch element to said neutral conductor on a load side of said contacts, and on another side directly to said hot conductor on a load side of said contacts.

2. A protection device connected between hot and neutral conductors of an AC power line, comprising:

a fault detection circuit including a breaker coil operatively associated with a set of contacts;

wherein one end of said breaker coil is connected to said hot conductor and another end of said breaker coil is connected to said neutral conductor via a switch element;

at least one resistive element connected at one end to said hot line conductor and connected at another end to a gate of said switch element;

wherein connecting AC power to load terminals of said protection device opens said contacts; and

wherein connecting AC power to line terminals of said protection device permanently clears said at least one resistive element.

3. A device according to claim 2 wherein said set of contacts includes hot conductor contacts and neutral conductor contacts, further comprising:

an indicator lamp and a first resistor connected in parallel with said hot conductor contacts; and

a second resistor connected in series from said hot conductor on a load side of said hot conductor contacts to said neutral conductor on a line side of said neutral conductor contacts.

4. A device according to claim 3, further comprising a third resistor connected at one end between said indicator lamp and said first resistor and at another end between said breaker coil and said switch element, wherein said indicator lamp lights when said switch element is shorted.

13. A protection device connected between hot and neutral conductors of an AC power line, comprising:

a fault detection circuit including a breaker coil operatively associated with a set of interrupting contacts;

said fault detection circuit including circuitry which opens said interrupting contacts if said protection device is miswired to said AC power line before being wired properly;

said set of interrupting contacts including hot conductor contacts and neutral conductor contacts; and

an indicator lamp circuit including an indicator lamp wherein, when said protection device is properly wired to said AC power line, said indicator lamp lights when said interrupting contacts are opened by said protection device and said indicator lamp goes out when said protection device is reset and said interrupting contacts close.

14. A protection device according to claim 13, wherein said indicator lamp circuit includes:

said indicator lamp and a first resistor connected in parallel with said hot conductor contacts; and

a second resistor connected from said hot conductor on a load side of said hot conductor contacts to said neutral conductor on a line side of said neutral conductor contacts.

15. A protection device according to claim 14, wherein said indicator lamp does not light when said interrupting contacts are opened by said protection device if said protection device is miswired even after having been properly wired to said AC power line.

16. A protection device according to claim 13, wherein said indicator lamp circuit includes:

said indicator lamp and a first resistor connected in parallel with said neutral conductor contact; and

a second resistor connected from said neutral conductor on a load side of said neutral conductor contact to said hot conductor on a line side of said hot conductor contact.

17. A protection device according to claim 16, wherein said indicator lamp does not light when said interrupting contacts are opened by said protection device if said protection device is miswired even after having been properly wired to said AC power line.

18. A protection device according to claim 16, further comprising:

a switch element in said fault detection circuit connected to one end of said breaker coil;

another end of said breaker coil being connected to said hot conductor; and

a third resistor connected at one end between said indicator lamp and said first resistor and at another end between said breaker coil and said switch element, wherein said indicator lamp lights when said switch element is shorted.

19. A protection device according to claim 13, wherein said indicator lamp does not light when said interrupting contacts are opened by said protection device if said protection device is miswired even after having been properly wired to said AC power line.

20. A method of protecting against miswiring a protection device, wherein said protection device is connectable between AC power conductors, comprising the steps of:

providing a resistive element in said protection device such that said protection device trips out when miswired to said AC power conductors; and

clearing said resistive element when said protection device is properly wired to said AC power conductors.

21. A method according to claim 20, further comprising placing a normally closed switch in series with said resistive element so that testing of said protection device after manufacturing and before being connected to said AC power conductors does not clear said resistive element.

22. A method according to claim 20, further comprising providing an indicator lamp in said protection device such that said lamp lights when said protection device trips and turns off when said protection device is reset.

23. A method according to claim 22, wherein after said resistive element is cleared and said protection device is subsequently miswired, said indicator lamp does not light when said protection device trips.

24. A method according to claim 22, wherein said indicator lamp lights if a switching element in a fault detection circuit in said protection device is shorted.

25. A method according to claim 20, further comprising the step of placing a light in parallel with one set of normally closed contacts such that said light is off when said contacts are closed and said light is on when said contacts are open, irrespective of whether a load is connected to said light.

26. A method according to claim 20, further comprising the step of placing a light in parallel with one set of normally closed contacts such that when power is properly connected to said protection device, said light is off when said contacts are closed and said light is on when said contacts are open, but when power is improperly connected to said protection device, said light is off when said contacts are closed and said light is off when said contacts are open, irrespective of whether a load is connected to said light.

27. A method according to claim 20, further comprising the step of locking out a trip mechanism in said protection device such that when a switch element in said protection device shorts out, said trip mechanism cannot be reset.

28. A method of protecting against miswiring a protection device, wherein said protection device is connectable to an AC power source, comprising the steps of:

providing an impedance in said protection device which prevents a set of contacts from closing if said protection device is improperly connected to an AC power source; and

clearing said impedance when said protection device is properly wired to said AC power source.

29. A method according to claim 28, wherein said impedance device is a fuse.

30. A protection device connected between hot and neutral conductors of an AC power line, comprising:

first circuit means for preventing electrical contacts in said device from closing when said device is improperly connected to a source of AC power; and

second circuit means for permitting said contacts to close when said device is properly connected to said source of AC power.

31. A device according to claim 30, wherein said second circuit means disables said first circuit means when said device is properly connected to said source of AC power.

32. A protection device connected between hot and neutral conductors of an AC power line, wherein said device includes an interrupter having two contacts connected respectively to line hot and load hot terminals and two contacts connected respectively to line neutral and load neutral terminals, wherein said interrupter opens and closes to electrically disconnect and connect said load hot terminals, respectively, said device comprising:

circuitry which opens said interrupting contacts if said protection device is miswired to said AC power line before being wired properly;

a resistor connected across said load hot and said line neutral terminals; and

an indicator connected across said line hot and said load hot terminals, wherein said indicator indicates if a power source is connected across said line hot and line neutral terminals while said contacts are open.

33. A method for protecting against miswiring a protection device, comprising the steps of:

(a) preventing electrical contacts in said device from closing when said device is improperly connected to a source of AC power; and

(b) permitting said contacts to close when said device is properly connected to said source of AC power.

34. A method according to claim 33, further comprising the step of disabling step (a) when said device is properly connected to said source of AC power.

35. A method for protecting against miswiring a protection device connected between hot and neutral conductors of an AC power line, wherein said device includes an interrupter having two contacts connected respectively to line hot and load hot terminals and two contacts connected respectively to line neutral and load neutral terminals, wherein said interrupter opens and closes to electrically disconnect and connect said load hot terminals, respectively, comprising the steps of:

preventing said contacts from closing when said device is improperly connected to a power source;

permitting said contacts to close when said device is properly connected to said power source;

connecting a resistor across said load hot and said line neutral terminals; and

connecting an indicator across said line hot and said load hot terminals, wherein said indicator indicates if said power source is connected across said line hot and line neutral terminals while said contacts are open.

36. A method for protecting against miswiring a protection device connected between hot and neutral conductors of an AC power line, wherein said device includes an interrupter having two contacts connected respectively to line hot and load hot terminals and two contacts connected respectively to line neutral and load neutral terminals, wherein said interrupter opens and closes to electrically disconnect and connect said load hot terminals, respectively, comprising the steps of:

preventing said contacts from closing when said device is improperly connected to a power source;

permitting said contacts to close when said device is properly connected to said power source;

connecting a resistor across said load hot and said line neutral terminals; and

connecting an indicator across said line neutral and load neutral terminals, wherein said indicator indicates if said power source is connected across said line hot and line neutral terminals while said contacts are open.

37. A protection device connected between hot and neutral conductors of an AC power line, comprising:

a protective circuit operatively associated with a set of interrupting contacts through a switch element;

said set of interrupting contacts including a hot conductor contact and a neutral conductor contact;

circuitry which opens said interrupting contacts if said protection device is miswired to said AC power line before being wired properly;

an indicator lamp circuit including an indicator lamp wherein, when said protection device is properly wired to said AC power line, said indicator lamp lights when said interrupting contacts are opened by said protection device and said indicator lamp goes out when said protection device is reset and said interrupting contacts close;

said indicator lamp being in parallel with said hot conductor contact; and

a resistor connected between said indicator lamp and said switch element, wherein said indicator lamp lights when said switch element is shorted.