Article-embedded folding container and method for producing same

• US 6,523,694 B2
• Filed: 02/05/2001
• Issued: 02/25/2003
• Est. Priority Date: 02/05/2001
• Status: Expired due to Fees

• Current Assignee: Cadmus, Washburn Graphics, Inc. (Cenveo Worldwide Ltd. /Management/)
• Original Assignee: Cadmus
• Inventors: Lux, Gerard Paul Jr., Moore, Melanie A.
• Primary Examiner(s): Luong, Shian
• Application Number:
  US09/777,219
• Publication Number:
  US 20020104778A1
• Time in Patent Office: 750 Days
• Field of Search: 206/775, 206/776, 206/777, 206/782, 206/783, 206/735, 206/538, 206/539, 206/756, 206/764, 206/765, 206/769, 229/162, 229/120-8-1
• US Class Current: 206/782
• CPC Class Codes: B65D 2203/06 Arrangements on packages concerning bar-codes
• CPC Class Codes: B65D 2585/56 for medicinal tablets or pills
• CPC Class Codes: B65D 5/0254 with end closures formed by inward folding of flaps and securing them by means of a tongue integral with one of the flaps
• CPC Class Codes: B65D 5/4237 located in a compartment formed by a container wall and additional panel or panels formed integrally with the container
• CPC Class Codes: B65D 5/48014 formed by folding extensions hinged to the side edges of a tubular body B65D5/48004 takes precedence; partition separated by erecting the body B65D5/48048
• CPC Class Codes: B65D 5/54 Lines of weakness to facilitate opening of container or dividing it into separate parts by cutting or tearing B65D5/06, B65D5/5233, B65D5/5253 take precedence ; break-in flaps, or members adapted to be torn-off, to provide pouring openings B65D5/70
• CPC Class Codes: B65D 77/02 Wrapped articles enclosed in rigid or semi-rigid containers

Abstract

A packaging blank capable of forming a container having at least two internal compartments comprises in one embodiment a substantially rectangular bottom panel having opposing first and second side panels, a substantially rectangular top panel connected to the bottom panel by the second side panel, and an internal panel connected to the top panel by a first glue flap, wherein the bottom panel typically includes at least one display window. Upon construction the packaging blank provides a container having multiple internal compartments that may be viewable through a plurality of display windows. A method of packaging a product and an associated article comprises in one embodiment the steps of providing a blank, folding the internal panel over the top panel, positioning the article on the internal panel, folding the bottom panel over the internal panel, and securing the container formed by the blank.

Claims

1. A container having at least two internal compartments, said container comprising:

a substantially rectangular top wall;

a substantially rectangular bottom wall that is connected to said top wall by a first side wall and a second side wall, said bottom wall including at least one display window;

an internal wall that is connected to said first and second side walls, wherein said internal wall is positioned between said top wall and said bottom wall, thereby forming more than one internal packaging compartment; and

a pair of closure panels attached to opposing ends of either said top wall or said bottom wall;

wherein said internal wall includes a first glue flap attached to said first side wall.

2. A container according to claim 1, wherein said container consists essentially of a one-piece flexible blank.

3. A container according to claim 2, wherein said one-piece flexible blank has an external planar side and an internal planar side, said external planar side being finished.

4. A container according to claim 1, wherein said top wall, said bottom wall, and said internal wall form substantially parallel planes.

5. A container according to claim 1, wherein:

said internal wall includes a second glue flap that connects said internal wall to said second side wall; and

wherein the width of said second glue flap and the width of said first glue flap are about equal.

6. A container according to claim 1, wherein said internal wall is substantially rectangular.

7. A container according to claim 1, wherein:

said first side wall includes a pair of dust flaps formed at opposing ends of said first side wall; and

said second side wall includes a pair of dust flaps formed at opposing ends of said second side wall.

8. A container according to claim 1, further comprising a pull-flap formed by perforations in said bottom wall, said pull-flap positioned adjacent to said at least one display window.

9. A container according to claim 1, wherein said display window is positioned on said bottom wall such that at least a portion of said internal wall is viewable through said at least one display window.

10. A container according to claim 1, further comprising a plurality of articles positioned on said internal wall such that said articles are viewable through said at least one display window.

11. A container having at least two internal compartments, said container comprising:

a substantially rectangular top wall;

a substantially rectangular bottom wall that is connected to said top wall by a first and second side wall, said bottom wall including at least one display window;

a pair of closure panels formed at opposing ends of said bottom wall, each of said closure panels including a tuck flap formed at opposing ends of said closure panels;

a first pair of dust flaps formed at opposing ends of said first side wall;

a second pair of dust flaps formed at opposing ends of said second side wall;

an internal wall that is connected to said first and second side walls, said internal wall being positioned between said top wall and said bottom wall to thereby form more than one internal packaging compartment;

a first glue flap that connects said internal wall and said first side wall;

a second glue flap attached to said second side wall;

a pull-flap formed by perforations in said bottom wall, said pull-flap positioned adjacent to said at least one display window; and

a plurality of articles positioned on said internal wall such that said articles are viewable through said at least one display window;

wherein said container consists essentially of a one-piece flexible blank.

12. A container according to claim 11, wherein said one-piece flexible blank has an external planar side and an internal planar side, said external planar side being finished.

13. A container having at least two internal compartments, said container comprising:

a substantially rectangular top wall;

a substantially rectangular bottom wall that is connected to said top wall by a first side wall and a second side wall, said bottom wall including at least one display window;

an internal wall that is connected to said first and second side walls, wherein said internal wall is positioned between said top wall and said bottom wall, thereby forming more than one internal packaging compartment; and

a pair of closure panels attached to opposing ends of either said top wall or said bottom wall;

wherein said closure panels include a tuck flap formed at opposing ends of said closure panels;

wherein said internal wall includes a first glue flap attached to said first side wall.

14. A container according to claim 13, wherein said container consists essentially of a one-piece flexible blank.

15. A container according to claim 14, wherein said one-piece flexible blank has an external planar side and an internal planar side, said external planar side being finished.

16. A container according to claim 13, wherein said top wall, said bottom wall, and said internal wall form substantially parallel planes.

17. A container according to claim 13, wherein:

said internal wall includes a second glue flap that connects said internal wall to said second side wall; and

wherein the width of said second glue flap and the width of said first glue flap are about equal.

18. A container according to claim 13, wherein said internal wall is substantially rectangular.

19. A container according to claim 13, wherein:

said first side wall includes a pair of dust flaps formed at opposing ends of said first side wall; and

said second side wall includes a pair of dust flaps formed at opposing ends of said second side wall.

20. A container according to claim 13, further comprising a pull-flap formed by perforations in said bottom wall, said pull-flap positioned adjacent to said at least one display window.

21. A container according to claim 13, wherein said at least one display window is positioned on said bottom wall such that at least a portion of said internal wall is viewable through said at least one display window.

22. A container according to claim 13, further comprising a plurality of articles positioned on said internal wall such that said articles are viewable through said at least one display window.

23. A container having at least two internal compartments, said container comprising:

a substantially rectangular top wall;

a substantially rectangular bottom wall that is connected to said top wall by a first and second side wall, said bottom wall including at least one display window;

a pair of closure panels formed at opposing ends of said bottom wall, each of said closure panels including a tuck flap formed at opposing ends of said closure panels;

a first pair of dust flaps formed at opposing ends of said first side wall;

a second pair of dust flaps formed at opposing ends of said second side wall;

an internal wall that is connected to said first and second side walls, said internal wall being positioned between said top wall and said bottom wall to thereby form more than one internal packaging compartment;

a first glue flap that connects said internal wall and said first side wall;

a second glue flap attached to said second side wall;

a pull-flap formed by perforations in said bottom wall, said pull-flap positioned adjacent to said at least one display window; and

a plurality of articles positioned on said internal wall such that said articles are viewable through said at least one display window;

wherein said container consists essentially of a one-piece flexible blank;

wherein said one-piece flexible blank has an external planar side and an internal planar side, said external planar side being finished.