Needle sheath

• US 6,524,278 B1
• Filed: 05/03/2000
• Issued: 02/25/2003
• Est. Priority Date: 09/04/1998
• Status: Expired due to Fees

• Current Assignee: NMT Group PLC (Volvere Plc)
• Original Assignee: NMT Group PLC (Volvere Plc)
• Inventors: Campbell, John, Targell, John
• Primary Examiner(s): Walberg, Teresa
• Assistant Examiner(s): DAHBOUR, HENRY
• Application Number:
  US09/563,268
• Time in Patent Office: 1,028 Days
• Field of Search: 600/577, 604/164.08, 604/162, 604/192, 604/263, 604/110, 604/167.02, 604/167.03
• US Class Current: 604/192
• CPC Class Codes: A61J 1/201 having one piercing end
• CPC Class Codes: A61J 1/2013 having two piercing ends
• CPC Class Codes: A61J 1/2086 for fluid filtration
• CPC Class Codes: A61J 1/2096 Combination of a vial and a syringe for transferring or mixing their contents
• CPC Class Codes: A61M 2005/3118 via the distal end of a syringe, i.e. syringe end for mounting a needle cannula
• CPC Class Codes: A61M 2005/3128 Incorporating one-way valves, e.g. pressure-relief or non-return valves
• CPC Class Codes: A61M 2005/3201 Coaxially assembled needle cannulas placed on top of another, e.g. needles having different diameters
• CPC Class Codes: A61M 2039/042 Shrouds encircling the access needle preventing accidental needle-stick
• CPC Class Codes: A61M 5/1782 Devices aiding filling of syringes in situ combination of a vial and a syringe for transferring or mixing their contents A61J1/2096, filling of medical containers in general B65B3/003
• CPC Class Codes: A61M 5/3145 Filters incorporated in syringes
• CPC Class Codes: A61M 5/32 Needles; Details of needles pertaining to their connection with syringe or hub infusion needles A61M5/158; Accessories for bringing the needle into, or holding the needle on, the body A61M5/42, A61M5/46 take precedence; guide needles for catheters A61M25/065; Devices for protection of needles apparatus specially adapted for cleaning or sterilising needles A61M5/001
• CPC Class Codes: A61M 5/3202 Devices for protection of the needle before use, e.g. caps A61M5/50 takes precedence; for infusion spikes A61M5/1626; protectors for sharps A61B50/3001
• CPC Class Codes: A61M 5/3234 Fully automatic needle retraction, i.e. in which triggering of the needle does not require a deliberate action by the user
• CPC Class Codes: A61M 5/508 Means for preventing re-use by disrupting the piston seal, e.g. by puncturing

Abstract

A sheath for sheathing the needle of a hypodermic syringe and penetrating the rubber cap of a vial or the like, the sheath having apertures therein to allow the ingress of liquid into a zone thereof with which the needle communicates so that the liquid drawn through the needle during filling of the syringe first enters that zone before entering the needle. The sheath is further provided with a filter element and/or a needle-wiping element.

Claims

1. A hypodermic syringe having a barrel, a hollow fluid dispensing needle which projects from the barrel, a needle retractor operable to retract the needle after use from the projecting position to an inaccessible and inoperative position, and a sheath which is removably engageable with the syringe to sheath the needle and provide an interior zone for communication with the internal bore of the needle, the sheath being apertured to admit liquid to said zone whereby liquid drawn through the needle into the syringe first passes into said zone.

2. A syringe as claimed in claim 1 in which the sheath includes at least one filter element to exclude the entry of particulate material into said zone.

3. The syringe as claimed in claim 1 in which the inaccessible and inoperative position is within the body of the syringe.

4. A syringe as claimed in claim 1 including a plunger movable within the barrel to effect expulsion of liquid from the barrel and in which the needle retractor is automatically operable in response to travel of the plunger to a predetermined position within the barrel.

5. A syringe as claimed in claim 4 in which the needle has a needle retraction direction and said restraining structure includes a resilient O-ring carried by the needle, an axially movable member encircling the needle and engaging the O-ring, whereby the biasing member biases the axially movable member into abutment with a stop surface to prevent movement of the needle and the axially movable member in the needle retraction direction, the axially movable member being movable in the opposite direction by the plunger of the syringe to disengage the O-ring from the needle during the final part of plunger travel when dispensing and thereby free the needle for movement in the needle retraction direction.

6. A syringe as claimed in claim 1 wherein the needle inaccessible and inoperative position is a retracted position, said syringe including a biasing member biasing the needle to its retracted position and a needle restraining structure whereby movement of the needle to the retracted position is restrained.

7. A sheath which sealably connects over the needle of a hypodermic syringe and is adapted for penetrating the rubber cap of a vial or the like, the sheath being apertured to allow the ingress of liquid to an interior zone thereof whereby liquid drawn through the needle into the syringe first passes into said zone, at least one filter element being incorporated in the sheath to exclude the entry of particulate material into said zone.

8. A sheath as claimed in claim 7 in which said at least one filter element comprises a fibrous material.

9. A sheath as claimed in claim 7 in which said at least one filter element comprises a pug of porous plastics material.

10. A sheath as claimed in claim 7 in which the sheath includes at least one needle-wiping element so arranged that on removal of the sheath the needle is automatically wiped to remove any excess liquid on the outside thereof.

11. A sheath as claimed in claim 7 in which the sheath includes a one-way valve operable to allow fluid flow into said zone.

12. A sheath as claimed in claim 7 in which the sheath is of two-part construction comprising an adaptor section for assembly to the syringe and an auxiliary needle-carrying section releasably connected to the adaptor section, the filter element being located in the adaptor section.

13. In combination, the sheath as claimed in claim 7 and a syringe, the sheath being attachable to the syringe in such a way that the forward end of the needle extends into said zone.

14. A sheath which sealably connects over the needle of a hypodermic syringe and is adapted for penetrating the rubber cap of a vial or the like, the sheath being apertured to allow the ingress of liquid to an interior zone thereof whereby liquid drawn through the needle into the syringe first passes into said zone, at least one needle-wiping element being incorporated in the sheath and arranged so that removal of the sheath automatically wipes the needle to remove any excess liquid on the outside thereof.

15. A sheath as claimed in claim 14 in which said at least one needle-wiping element comprises a web or membrane extending across the path of insertion of the needle into the sheath during assembly of the latter to the syringe.

16. A sheath as claimed in claim 14 in which said at least one needle-wiping element also serves to provide a seal between said zone and the portion of the sheath which engages with the syringe.

17. A sheath as claimed in claim 14 in which said at least one needle-wiping element includes a portion for making sealing engagement with the syringe body.

18. A sheath as claimed in claim 14 in which said at least one needle-wiping element comprises a thin web or membrane through which the needle extends when the sheath is assembled to the syringe.

19. A sheath as claimed in claim 18 in which the web is pre-formed with a hole through which the needle extends.

20. A sheath as claimed in claim 18 in which the web is imperforate but made of a material which allows penetration of the needle to form its own hole in the course of assembling the sheath to the syringe.

21. A sheath as claimed in claim 18 in which the web or membrane is composed of a resilient material and tends to contract around the needle by virtue of its resilient nature thereby maintaining a sealing contact with the needle.

22. A sheath as claimed in claim 18 in which said at least one needle-wiping element comprises an elastomeric material.

23. A sheath as claimed in claim 14 in which the sheath is provided with a pointed end.

24. A sheath as claimed in claim 23 which the sheath has an aperture at the tip of its pointed end.

25. A sheath as claimed in claim 14 which the sheath is of two-part construction comprising an adaptor section for assembly to the syringe and an auxiliary needle-carrying section releasably connected to the adaptor section.

26. A sheath as claimed in claim 25 in which said zone is located within the adaptor section.

27. A sheath as claimed in claim 25, the needle-wiping element being located in the adaptor section.

28. A sheath according to claim 14 in which the sheath is attachable to the syringe by one of a push-on/pull-off friction fit, a threaded connection, and a bayonet connection.

29. A sheath as claimed in claim 14, in which the sheath terminates in an integral pointed tip.

30. A sheath as claimed in claim 29 in which the sheath has at least one aperture for ingress of liquid, the aperture being in the form of an elongated slot which terminates in close proximity to the forward extremity of said tip.

31. A sheath according to claim 14 which includes a removable guard.

32. A sheath according to claim 31 wherein the guard is in the form of a part cylindrical wall.

33. A sheath according to claim 31 wherein the guard is integral with the sheath and includes a frangible connection for separating the guard from the sheath.

34. A sheath according to claim 14 formed from a metal or a plastics material.

35. In combination, the sheath as claimed in claim 14 and a syringe, the sheath being attachable to the syringe in such a way that the forward end of the needle extends into said zone.

36. A sheath which sealably connects over the needle of a hypodermic syringe and is adapted for penetrating the rubber cap of a vial or the like, the sheath being apertured to allow the ingress of liquid to an interior zone thereof whereby liquid drawn through the needle into the syringe first passes into said zone, the sheath including a one-way valve operable to allow fluid flow into said zone.

37. A sheath as claimed in claim 36 which includes a filter element, the one-way valve being located between said zone and the filter element.

38. A sheath as claimed in claim 36 which includes a needle-wiping element, the needle-wiping element and the one-way valve being integral with each other.