Recirculating composting system

• US 6,524,848 B2
• Filed: 09/22/2001
• Issued: 02/25/2003
• Est. Priority Date: 09/23/2000
• Status: Active Grant

• Current Assignee: James J. Mcnelly
• Original Assignee: James J. Mcnelly
• Inventors: McNelly, James J.
• Primary Examiner(s): Redding, David A.
• Application Number:
  US09/960,830
• Publication Number:
  US 20020108414A1
• Time in Patent Office: 521 Days
• Field of Search: 435/286.6, 435/290.1, 435/290.2, 435/290.3, 435/290.4, 71/9, 71/11
• US Class Current: 435/290.1
• CPC Class Codes: C05F 17/15 the material being gas
• CPC Class Codes: C05F 17/70 Controlling the treatment in response to process parameters
• CPC Class Codes: C05F 17/914 Portable or transportable devices, e.g. transport containers or trucks
• CPC Class Codes: C05F 17/957 using two or more serially arranged devices
• CPC Class Codes: C05F 17/979 the other material being gaseous
• CPC Class Codes: Y02P 20/145 the feedstock being materials of biological origin
• CPC Class Codes: Y02W 30/40 Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse

Abstract

A recirculating composting apparatus cycles air and waste gases through a composting vessel, into a curing bin which contains previously composted material. Within the curing bin, ammonia and other noxious gases are adsorbed and converted into valuable fertilizer. The gases released from the curing bin may pass into another curing bin and then be recirculated back into the composting vessel, or may alternatively be released into the environment or passed through a biofilter. In preferred embodiments, like containers may be used for each curing phase and also the composting phase. The use of similar or compatible containers allows an entire vessel to be converted from a composting vessel into a curing bin simply by disconnection at one location and reconnection at a different location, without having to disturb the contents within the vessel or incur the undesired associated labor. Furthermore, resulting fertilizer products may be enriched with nutrients, have pH controlled, or be controlled to optimize various elements, gases, or heat during the curing phase, thereby simultaneously preventing a loss of nutrients and simultaneously increasing the economic value of the finished fertilizer.

Claims

1. A gas recirculating compost system, comprising:

a closed aerobic compost vessel with a gas inlet and a gas outlet;

a closed aerobic curing bin having a gas inlet and a gas outlet operatively connected to send gas to said compost vessel gas inlet; and

a closed biofilter having a gas inlet operatively connected to receive gas from said compost vessel gas outlet, and a gas outlet operatively connected to send gas to said curing bin gas inlet and

a gas blower operatively connected to the system and constructed so as to recirculate a gas stream within the system.

2. The gas recirculation compost system of claim 1 wherein said gas blower recirculated the gas stream from the compost vessel through the biofilter to the curing bin and then returned to the compost vessel.

3. The gas recirculation compost system of claim 1 further comprising ports to introduce fresh air into the recirculation system to replenish consumed oxygen, and to vent waste gas from the system.

4. The gas recirculation compost system of claim 1 further comprising an additional biofilter and a monitor for monitoring and control of the gas stream.

8. The gas recirculation compost system of claim 4 further comprising means for controlling the nitrogen content within said closed aerobic curing bin.

9. The gas recirculation compost system of claim 4 further comprising means for controlling the pH within said closed aerobic curing bin.

10. The gas recirculation compost system of claim 4 further comprising means for controlling the carbon dioxide content within said closed aerobic curing bin.

5. A method for biologically processing source materials into agriculturally beneficial fertilizer, comprising the steps of:

recirculating air and waste gases through a compost vessel, a biofilter and a curing bin and back to the compost bin;

monitoring characteristics and composition of the gases; and

controlling the system in accordance with said monitoring.

6. The method of claim 5 further comprising the steps of:

composting said source material to produce composted source material;

transferring said composted source material to said curing bin;

curing said composted source material to produce cured material;

transferring said cured material to said biofilter; and

biofiltering said air and waste gases with said cured material.

7. The method of claim 5 further comprising the steps of:

composting said source material in sad compost vessel to produce composted source material;

transferring said compost vessel to a curing bin connection and operatively connecting said compost vessel within said recirculating air and waste gases;

curing said composted source material in said compost vessel to produce cured material;

transferring said compost vessel to a biofilter connection and operatively connecting said compost vessel with said recirculating air and waste gases; and

biofiltering said air and waste gases with said cured material.