Rotor assembly

• US 6,526,646 B2
• Filed: 11/29/2000
• Issued: 03/04/2003
• Est. Priority Date: 06/28/1999
• Status: Expired due to Term

• Current Assignee: Ford Motor Company
• Original Assignee: Visteon Global Technologies Incorporated (Visteon Corporation)
• Inventors: Harris, Richard Kenneth, York, Michael Timothy
• Primary Examiner(s): Vidovich, Gregory
• Assistant Examiner(s): Kenny, Stephen
• Application Number:
  US09/725,424
• Publication Number:
  US 20010000291A1
• Time in Patent Office: 825 Days
• Field of Search: 295/96, 310/154, 310/156
• US Class Current: 29/596
• CPC Class Codes: H02K 15/03 having permanent magnets
• CPC Class Codes: H02K 21/044 Rotor of the claw pole type
• CPC Class Codes: Y10T 29/49009 Dynamoelectric machine

Abstract

An rotor assembly 10 for use with an electrical machine. Assembly 10 includes two opposing and selectively intermeshing pole pieces 12, 14. Each pole piece 12, 14 has a body 16 and a plurality of integrally formed and outwardly extending projections or pole fingers 18. A plurality of magnets 34 are each fixedly secured, by use of swaged portions 36, within a unique one of several slots 38 which are cooperatively formed between a unique one of fingers 18 and a unique portion of body 16 of pole pieces 12, 14.

Claims

1. A method for fixedly securing a magnet in a first position within a claw-type rotor assembly having at least two opposed surfaces on respective pole pieces of said claw-type rotor, said method comprising the steps of;

inserting said magnet between said at least two opposed surfaces forming a channel along a first direction;

providing a pointed tool; and

swaging said pointed tool into at least one of said two respective pole pieces adjacent to said two opposed surfaces, thereby creating at least one swaged portion by deforming said at least one respective pole piece into said channel, said swaged portion engaging said magnet in order to block said magnet from escaping said channel in a direction opposite said first direction.

2. The method of claim 1 wherein said rotor assembly includes a first and a second axially projecting finger and wherein said first of said at least two opposed surfaces is defined by said first finger.

3. The method of claim 2 wherein said second of said at least two opposed surfaces its defined by said second finger.

4. The method of claim 1 wherein said rotor assembly includes a first member having a body with at least one projecting finger and a second member having a body with at least one projecting finger and wherein said first of said two opposed surfaces is defined by said body of said first member and wherein said second of said two opposed surfaces is formed by said finger of said second member.