Self powered electric generating space heater

• US 6,527,548 B1
• Filed: 06/20/2002
• Issued: 03/04/2003
• Est. Priority Date: 06/20/2002
• Status: Expired due to Term

• Current Assignee: HI-Z Technology, Inc.
• Original Assignee: HI-Z Technology, Inc.
• Inventors: Kushch, Aleksandr S., Allen, Daniel
• Primary Examiner(s): Lu, Jiping
• Application Number:
  US10/176,312
• Time in Patent Office: 257 Days
• Field of Search: 432/222, 432/223, 237/12.3 C, 123/142.5 R
• US Class Current: 432/222
• CPC Class Codes: B60H 1/22 the heat being derived otherwise than from the propulsion plant B60H1/0025, B60H1/00492 and B60H1/03 take precedence
• CPC Class Codes: F24H 2240/08 with peltier elements
• CPC Class Codes: F24H 3/02 with forced circulation
• CPC Class Codes: H10N 10/13 characterised by the heat-exchanging means at the junction

Abstract

A self-powered space heater. At least one thermoelectric module is sandwiched between a hot surface of a combustion chamber of a fluid fired space heater and a room air-cooled heat exchanger for transferring heat from the space heater to room air. A blower circulates room air through the heat exchanger for the dual purpose of heating the room air and also removing heat from the heat exchanger. In a preferred embodiment two thermoelectric modules are utilized in a diesel fuel fired space heater to provide heated air for the cab of a diesel truck. Spherical self-alignment washers are used in a compression frame to apply uniform compression force to both hot and cold sides of the thermoelectric modules. The two modules provide about 25 Watts output that is more than sufficient power to operate the heater that requires about 20 Watts. Extra power can be used for other purposes such as battery charging. The invention is also useful to provide self-power to heaters in vehicles other than truck and other space heaters such as pellet stoves and fireplaces.

Claims

1. A self-powered liquid fuel space heater comprising:

A) a combustion chamber defining an outside surface,

B) an electric powered fluid fuel pump for pumping fluid fuel to the combustion chamber,

C) an electric powered combustion air blower for blowing air into said combustion chamber,

D) one or more room air cooled heat exchangers,

E) one or more thermoelectric modules each module defining a hot side and a cold side,

F) an electric powered room air blower for blowing room air through said at least one heat exchanger to cool said heat exchanger and to provide space heat to a room,

G) electronic controls, and

H) a compression frame for compressing said at least one module between said at least one heat exchanger and said room air cooled heat exchanger, said compression frame comprising an alignment device for producing uniform compression force on both the hot side and the cold side of each of said at least one thermoelectric module;

wherein said one or more thermoelectric module provide at a high heat mode sufficient electric power to operate said electric controls, said fuel pump, said combustion air blower, and said room air blower.

2. The space heater as in claim 1 wherein said one or more thermoelectric modules in two thermoelectric modules.

3. The space heater as in claim 1 wherein said one or more thermoelectric modules in two thermoelectric modules and said one or more heat exchangers is two heat exchangers.

4. The space heater as in claim 1 wherein said alignment device comprises a set of spherical alignment washers aligned with a central region of at least two said thermoelectric modules.

5. The space heater as in claim 4 wherein said compression frame comprises at least three tension elements and at least three compression elements.

6. The space heater as in claim 5 wherein said at least three tension elements are at least three tension rods and said at least three compression elements are at least three compression springs.

7. The space heater as in claim 6 wherein said at least three tension rods are four tension rods and said at least three compression springs are four compression springs.

8. The space heater as in claim 5 wherein said alignment device further comprises a force element for applying a compressive force to said set of spherical alignment washers, said compressive force being produced by said at least three tension rods and said at least three compression springs.

9. The space heater as in claim 7 wherein said alignment device further comprises a force element for applying a compressive force to said set of spherical alignment washers, said compressive force being produced by said four tension rods and said four compression springs.

10. The space heater as in claim 1, wherein said at least one thermoelectric module comprises:

A) a crate having the form of an eggcrate defining a plurality of thermoelectric element spaces,

B) a plurality of p-type thermoelectric elements,

C) a plurality of n-type thermoelectric elements, said p-type and said n-type thermoelectric elements being positioned in said thermoelectric element spaces,

D) a metallized coating on said cold surface connecting p-type thermoelectric elements to n-type thermoelectric elements on said cold surface,

E) a metallized coating on said hot surface connecting p-type thermoelectric elements to n-type thermoelectric elements on said hot surface,

wherein the position of said p-type and said n-type elements, the configuration of said crate having the form of an eggcrate and said metallized coatings being effective to cause a plurality of said thermoelectric elements to be electrically connected in series.

11. The space heater as in claim 1 and further comprising an electric circuit, wherein said electric circuit provides electric power to an external load.

12. The space heater as in claim 11, wherein said external load comprises a rechargeable battery.

13. The space heater as in claim 1 wherein said fluid pump is a diesel fuel pump and said fluid fuel is diesel fuel.

14. The space heater as in claim 1 wherein said fluid pump is a gasoline fuel pump and said fluid fuel is gasoline.

15. The space heater as in claim 1 wherein said heater is configured to heat a truck cab.

16. The space heater as in claim 1 wherein said heater is configured to heat mobile home.

17. The space heater as in claim 1 wherein said heater is configured to heat a bus.

18. The space heater as in claim 1 wherein said heater is configured to heat an automobile.

19. A self-powered space heater comprising:

I) a combustion chamber defining an outside surface,

J) an electric powered combustion air blower for blowing air into said combustion chamber,

K) one or more room air cooled heat exchangers,

L) one or more thermoelectric modules each module defining a hot side and a cold side,

M) an electric powered room air blower for blowing room air through said at least one heat exchanger to cool said heat exchanger and to provide space heat to a room,

N) electronic controls, and

O) a compression frame for compressing said at least one module between said at least one heat exchanger and said room air cooled heat exchanger, said compression frame comprising an alignment device for producing uniform compression force on both the hot side and the cold side of each of said at least one thermoelectric module;

wherein said one or more thermoelectric module provide at a high heat mode sufficient electric power to operate said electric controls said combustion air blower, and said room air blower.

20. A space heater as in claim 19 wherein the space heater is apellet stove.

21. A space heater as in claim 19 wherein the space heater is a fireplace.