Waterproof connector and method for assembling same

• US 6,527,574 B1
• Filed: 03/30/1999
• Issued: 03/04/2003
• Est. Priority Date: 03/31/1998
• Status: Expired due to Fees

• Current Assignee: Yazaki Corporation
• Original Assignee: Yazaki Corporation
• Inventors: Fukuda, Masaru, Murakami, Takao
• Primary Examiner(s): Bradley, P. Austin
• Assistant Examiner(s): Hammond, Briggitte R.
• Application Number:
  US09/281,272
• Time in Patent Office: 1,435 Days
• Field of Search: 439/275, 439/426, 439/272
• US Class Current: 439/275
• CPC Class Codes: H01R 13/502 composed of different pieces H01R13/514 takes precedence
• CPC Class Codes: H01R 13/5202 Sealing means between parts of housing or between housing part and a wall, e.g. sealing rings
• CPC Class Codes: H01R 13/5208 having at least two cable receiving openings

Abstract

A housing (11) of a waterproof connector (10) comprises a housing body (15), and a terminal housing (17) assembled in a water sealing manner to the housing body (15) and provided with a terminal accommodation portion (16) for accommodating terminals (13). The housing body (15) has a sealing material accommodation chamber (20) for accommodating a soft sealing material (14), insertion holes (21) provided for inserting electric wires (12) through an inner wall (11a) on which the soft sealing material (14) accommodated in the sealing material accommodation chamber (20) is tight contacting, and a terminal housing accommodation chamber (23) communicating with the sealing material accommodation chamber (20), for the terminal housing (17) to be fitted therein to push the soft sealing material (14) against the inner wall (11a).

Claims

1. A waterproof connector comprising a housing, a terminal connected to an end of an electric wire and accommodated in the housing, and a soft sealing material accommodated in the housing and in tight contact with an outer circumference of the electric wire and an inner wall of the housing, for sealing an inside of the housing, wherein:

the housing comprises a housing body, and a terminal housing assembled to the housing body and provided with a terminal accommodation portion for accommodating the terminal;

an open end of the terminal housing accomodation chamber configured to receive the terminal housing abuts the contact part of the terminal in the contact part accomodation chamber of the terminal housing, and acts as a stopper for preventing the terminal from slipping out of the terminal accomodation portion;

the housing body has a sealing material accommodation chamber for accommodating the soft sealing material, an insertion hole provided in the inner wall and configured to pass the electric wire through the inner wall with which the soft sealing material accommodated in the sealing material accommodation chamber is tight contact, and a terminal housing accommodation chamber communicating with the sealing material accommodation chamber, the terminal housing being fitted in the terminal housing accommodation chamber and compressing the soft sealing material against the inner wall and around the outer circumference of the electric wire; and

the terminal is connected to an end of the electric wire inserted through the insertion hole of the soft sealing material.

2. The waterproof connector of claim 1, wherein the terminal accommodation portion of the terminal housing comprises:

a contact part accommodation chamber for accommodating a contact part of the terminal to be contacted with a mating terminal; and

a wire accommodation groove for accommodating the electric wire and a wire connection part of the terminal to be connected to the end of the electric wire.

3. A method for assembling the waterproof connector of claim 1, comprising the steps of:

inserting the soft sealing material in the sealing material accomodation chamber;

inserting the electric wire into the housing body through the wire insertion hole, passing the wire through the soft sealing material, and pulling the wire to a side of the terminal housing accomodation chamber;

connecting the end of the wire to a wire connection part of the terminal;

inserting the terminal housing, with the terminal accommodated in the terminal accomodation portion, into the terminal housing accomodation chamber to push the soft sealing material toward the inner wall; and

bringing an open end of the terminal housing accomodation chamber in which the terminal housing is accommodated, into abutment on the terminal in the terminal accommodation portion to prevent the terminal from slipping out.

4. A waterproof connector comprising a housing, a terminal connected to an end of an electric wire and accommodated in the housing, and a soft sealing material accommodated in the housing and in tight contact with an outer circumference of the electric wire and an inner wall of the housing, for sealing an inside of the housing, wherein:

the housing comprises a housing body, and a terminal housing assembled to the housing body and provided with a terminal accommodation portion for accommodating the terminal;

the housing body has a sealing material accommodation chamber for accommodating the soft sealing material, an insertion hole provided in the inner wall and configured to pass the electric wire through the inner wall with which the soft sealing material accommodated in the sealing material accommodation chamber is in tight contact, the inner wall including at least one projection configured to engage at least one slit in the soft sealing material, and a terminal housing accommodation chamber communicating with the sealing material accommodation chamber, the terminal housing being fitted in the terminal housing accommodation chamber and compressing the soft sealing material against the inner wall and around the outer circumference of the electric wire; and

the terminal is connected to an end of the electric wire inserted through the insertion hole of the soft sealing material.

5. The waterproof connector of claim 4, wherein the terminal accommodation portion of the terminal housing comprises:

a contact part accomodation chamber for accommodating a contact part of the terminal to be contacted with a mating terminal; and

a wire accommodation groove for accommodating the electric wire and a wire connection part of the terminal to be connected to the end of the electric wire.

6. The waterproof connector of claim 5, wherein an open end of the terminal housing accommodation chamber configured to receive the terminal housing abuts the contact part of the terminal in contact part accommodation chamber of the terminal housing, and acts as a stopper for preventing the terminal from slipping out of the terminal accommodation portion.