Device for repairing a soft-tissue tear and method

• US 6,527,777 B2
• Filed: 03/13/2001
• Issued: 03/04/2003
• Est. Priority Date: 04/04/2000
• Status: Expired due to Term

• Current Assignee: DePuy Synthes Products LLC (Johnson & Johnson)
• Original Assignee: Ethicon Incorporated (Johnson & Johnson)
• Inventors: Justin, Daniel F.
• Primary Examiner(s): Philogene, Pedro
• Application Number:
  US09/805,495
• Publication Number:
  US 20010037113A1
• Time in Patent Office: 721 Days
• Field of Search: 606/60, 606/65, 606/72, 606/73, 606/76, 606/77, 606/86, 606/96, 606/98, 606/99, 606/104, 606/213, 606/216, 606/218, 411/263, 411/310, 411/395, 411/413, 411/415
• US Class Current: 606/916
• CPC Class Codes: A61B 17/863 with thread interrupted or changing its form along shank, other than constant taper
• CPC Class Codes: A61B 17/864 hollow, e.g. with socket or cannulated
• CPC Class Codes: A61B 2017/00004 (bio)absorbable, (bio)resorbable or resorptive
• CPC Class Codes: A61B 2017/0646 for insertion into cartillege, e.g. meniscus
• CPC Class Codes: A61B 2017/0648 threaded, e.g. tacks with a screw thread
• CPC Class Codes: Y10S 606/908 Bioabsorbable material
• CPC Class Codes: Y10S 606/916 Tool for installing or removing orthopedic fastener

Abstract

A fastener, driving device, and method are provided for repairing a tear in soft tissue of a patient, such as a meniscal tear in a knee. The fastener has a distal section having a narrowing cross section toward the distal end and a helical protrusion along a central section between the proximal end and the distal end. Along a distal section extending from the distal end, the helical pitch is substantially constant; along a central section between the distal section and the proximal end, the helical pitch decreases from the distal end to the proximal end. The substantially constant pitch along the distal section assists in preventing a stripping of the helical section. At the proximal end is a head having a diameter greater than a major root diameter of the central section. The head is for improving the tissue retention characteristics of the fastener.

Claims

1. A fastener for repairing a tear in soft tissue of a patient, the fastener having:

a root portion having a proximal end, a distal end, and a distal section having a narrowing cross section toward the distal end; and

a helical protrusion atop the root portion along a central section thereof between the proximal end and the distal end, the helical protrusion having a helical pitch along the central section, the helical pitch having a substantially constant value along a distal section extending proximal of the distal end and having a variable value extending proximal of the distal section, wherein the helical pitch decreases from the distal end to the proximal end, and wherein the helical protrusion has a radial depth from an outer edge to the root portion, the radial depth smaller adjacent the distal end than along the variable section.

2. The fastener recited in claim 1, further having an axial bore at least partially therethrough generally along a helical axis vector proceeding from the head and into the root portion from the proximal end, the bore having a noncircular cross-sectional shape.

3. The fastener recited in claim 2, wherein the axial bore extends through to the root distal end.

4. The fastener recited in claim 2, wherein the cross-sectional shape of the axial bore is substantially triangular.

5. The fastener recited in claim 1, further having a head affixed to the root proximal end having a diameter at least as great as a maximum diameter of the helical protrusion, the head having a substantially smooth periphery.

6. The fastener recited in claim 1, wherein the helical protrusion further has a leading face facing the distal end, the leading face making a first angle with a helical axis vector having a directionality pointing from the proximal to the distal end, the first angle decreasing from a first oblique angle adjacent the distal end to a second oblique angle adjacent the proximal end, the second oblique angle smaller than the first oblique angle.

7. The fastener recited in claim 6, wherein the helical protrusion further has a trailing face facing the proximal end, the trailing face making a second angle with the helical axis vector, the second angle decreasing from a first acute angle adjacent the distal end to a second acute angle adjacent the proximal end, the second acute angle smaller than the first acute angle.

8. The fastener recited in claim 1, wherein the fastener material comprises a biodegradable plastic biocompatible with the soft tissue of the patient and further biodegradable within a first time span greater than or equal to a second time span over which the sides of the tear can knit together.

9. The fastener recited in claim 1, wherein the root portion has a substantially constant radius from the proximal end to the distal section.

10. The fastener recited in claim 1, wherein the root portion distal section has a generally conical shape.

11. A system for repairing a tear in soft tissue of a patient, the system comprising:

a fastener having;

a root portion having a proximal end, a distal end, and a distal section having a narrowing cross section toward the distal end;

a helical protrusion atop the root portion along a central section thereof between the proximal end and the distal end, the helical protrusion having a helical pitch along the central section, the helical pitch having a substantially constant value along a distal section extending proximal of the distal end and having a variable section extending proximal of the distal section, wherein the helical pitch decreases from the distal end to the proximal end, and wherein the helical protrusion has a radial depth from an outer edge to the root portion, the radial depth smaller adjacent the distal end than along the variable section; and

an axial bore at least partially therethrough generally along a helical axis vector proceeding from the head and into the root portion from the proximal end, the bore having a noncircular cross-sectional shape; and

an elongated driving device having;

a distal end having means for mating with the fastener bore;

a proximal end having means for being rotationally driven; and

a noncircular cross-sectional shape along a distal section adjacent the distal end, the distal section dimensioned for entry into the bore and to permit relative axial sliding and rotational coupling movement therebetween.

12. The system recited in claim 11, wherein the fastener further has a head affixed to the root proximal end having a diameter at least as great as a maximum diameter of the helical protrusion, the head having a substantially smooth periphery.

13. The system recited in claim 11, wherein the driving device comprises a needle having a pointed distal tip.

14. A method for repairing a soft-tissue tear, the method comprising the steps of:

moving a needle axially into a bore of the fastener, the needle adapted to drive the fastener, the fastener having;

a root portion having a proximal end, a distal end, and a distal section having a narrowing cross section toward the distal end; and

a helical protrusion atop the root portion along a central section thereof between the proximal end and the distal end, the helical protrusion having a helical pitch along the central section, the helical pitch having a substantially constant value along a distal section extending proximal of the distal end and having a variable section extending proximal of the distal section, wherein the helical pitch decreases from the distal end to the proximal end, and wherein the helical protrusion has a radial depth from an outer edge to the root portion, the radial depth smaller adjacent the distal end than along the variable section;

inserting the fastener into an area of soft tissue adjacent the tear;

manipulating the distal end of the fastener to a position generally normal to a long axis of the tear;

piercing the tissue to be repaired with a tip of the needle;

driving the fastener across the tear in a screwing motion by rotating the needle and hence the fastener, the proximal decrease in the helical pitch serving to bring two sides of the tear into apposition as the fastener is advanced.