Expandable medical device with ductile hinges

• US 6,527,799 B2
• Filed: 08/20/2001
• Issued: 03/04/2003
• Est. Priority Date: 10/29/1998
• Status: Expired due to Term

• Current Assignee: Innovational Holdings, LLC
• Original Assignee: Conor Medsystems Incorporated
• Inventors: Shanley, John F.
• Primary Examiner(s): O'Connor, Cary E.
• Application Number:
  US09/932,093
• Publication Number:
  US 20020013619A1
• Time in Patent Office: 561 Days
• Field of Search: 623/1.15, 623/1.3, 623/1.31, 623/1.16, 623/1.17, 623/1.35, 606/190, 606/194, 606/195
• US Class Current: 623/1.15
• CPC Class Codes: A61F 2/856 Single tubular stent with a side portal passage
• CPC Class Codes: A61F 2/91 made from perforated sheet material or tubes, e.g. perforated by laser cuts or etched holes
• CPC Class Codes: A61F 2/915 with bands having a meander structure, adjacent bands being connected to each other
• CPC Class Codes: A61F 2002/91508 the meander having a difference in amplitude along the band
• CPC Class Codes: A61F 2002/91516 the meander having a change in frequency along the band
• CPC Class Codes: A61F 2002/91525 within the whole structure different bands showing different meander characteristics, e.g. frequency or amplitude
• CPC Class Codes: A61F 2002/91533 characterised by the phase between adjacent bands
• CPC Class Codes: A61F 2002/91541 Adjacent bands are arranged out of phase
• CPC Class Codes: A61F 2002/91558 connected peak to peak

Abstract

An expandable tissue supporting device of the present invention employs ductile hinges at selected points in the expandable device. When expansion forces are applied to the device as a whole, the ductile hinges concentrate expansion stresses and strains in small well defined areas. The expandable tissue supporting device includes a plurality of elongated beams arranged in a cylindrical device and connected together by a plurality of ductile hinges. Although many ductile hinge configurations are possible, the ductile hinges preferably have a substantially constant hinge cross sectional area which is smaller than a beam cross sectional area such that as the device is expanded from a first diameter to a second diameter, the ductile hinges experience plastic deformation while the beams are not plastically deformed. The expandable tissue supporting device can be provided with segments which may be expanded in a specified sequence and/or framed hole features for accommodating bifurcations.

Claims

1. A method of expanding a medical device comprising:

providing a substantially cylindrical expandable medical device having a first section at a first end of the device with ductile hinges of a first configuration and a second section at a second end of the device with ductile hinges of a second configuration, wherein the second end requires a different force for expansion than the first end; and

expanding the device in a controlled expansion sequence with an expandable member.

2. The method according to claim 1, wherein the hinges having the first configuration have a first hinge width which is smaller than a second hinge width of the hinges having the second configuration.

3. The method according to claim 1, wherein the first section is expanded prior to expansion of the second section.

4. The method according to claim 1, wherein the expansion is performed by inflating a balloon inside the cylindrical device.

5. The method according to claim 1, wherein the expansion of the first section is performed by inflating a balloon inside the cylindrical device to a first pressure and the expansion of the second section is performed by inflating the balloon to a second pressure.

6. The method according to claim 1, wherein the medical device is expanded within a body passage.

7. The method according to claim 1, wherein the step of expanding the device in a controlled expansion sequence includes limiting a total expansion with a geometric deflection limiting feature.

8. The method according to claim 1, wherein the step of expanding comprises expanding the first section to contact a bodily lumen followed by expanding the second section to contact the bodily lumen.

9. The method according to claim 1, wherein all the hinges located in the first section have the first configuration and all the hinges located in the second section have the second configuration.

10. A method of expanding a medical device comprising:

providing a substantially cylindrical expandable medical device having a first section surrounding a side access hole for accommodating vessel bifurcations with ductile hinges of a first configuration and a second section around a remainder of a circumference of the device with ductile hinges of a second configuration which require a different force for expansion than the first hinges; and

expanding the device in a controlled expansion sequence with an expandable member.

11. The method according to claim 10, wherein the first section is expanded prior to expansion of the second section.

12. The method according to claim 11, wherein the hinges having the first configuration have a first hinge width which is smaller than a second hinge width of the hinges having the second configuration.

13. The method according to claim 10, wherein the hinges having the first configuration have a first hinge width which is smaller than a second hinge width of the hinges having the second configuration.

14. The method according to claim 10, wherein the expansion is performed by inflating a balloon inside the cylindrical device.

15. The method according to claim 10, wherein the step of expanding comprises expanding the first section to contact a bodily lumen followed by expanding the second section to contact the bodily lumen.

16. A method of expanding a medical device comprising:

providing a substantially cylindrical expandable medical device having a first annular section of the device with ductile hinges of a first configuration and a second annular section of the device with ductile hinges of a second configuration, wherein the second section is longitudinally displaced from the first section and requires a different force for expansion than the first section; and

expanding the device in a controlled expansion sequence with an expandable member.

17. The method according to claim 16, wherein the hinges having the first configuration have a first hinge width which is smaller than a second hinge width of the hinges having the second configuration.

18. The method according to claim 16, wherein the expansion is performed by inflating a balloon inside the cylindrical device.

19. The method according to claim 16, wherein the step of expanding comprises expanding the first section to contact a bodily lumen followed by expanding the second section to contact the bodily lumen.