Method and apparatus for analyzing a drivetrain assembly

• US 6,530,270 B1
• Filed: 11/01/2001
• Issued: 03/11/2003
• Est. Priority Date: 11/01/2001
• Status: Expired due to Fees

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Original Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Inventors: Cheng, Ming-Te
• Primary Examiner(s): MCCALL, ERIC SCOTT
• Application Number:
  US09/682,936
• Time in Patent Office: 495 Days
• Field of Search: 731/16, 731/172, 731/173, 731/181, 701/29
• US Class Current: 73/115.01
• CPC Class Codes: G01H 1/10 of torsional vibrations
• CPC Class Codes: G01L 3/00 Measuring torque, work, mechanical power, or mechanical efficiency, in general
• CPC Class Codes: G01M 17/007 Wheeled or endless-tracked vehicles G01M17/08 takes precedence
• CPC Class Codes: G01M 7/00 Vibration-testing of structures; Shock-testing of structures G01M9/00 takes precedence

Abstract

A method and an apparatus 10 for discerning the torsional mode response of a portion of a vehicle 12, such as but not limited to a drivetrain assembly, comprising a driveshaft 52, transmission assembly 50, and shaft 14, by the use of signals generated from a dynamometer 72 and pseudo-randomly varying signals which are specified by a pseudorandom waveform generator 94 and which are modified by a previously calculated error signal.

Claims

1. An assembly for analyzing an apparatus, said assembly comprising:

a controller which is operable under stored program control and which selectively communicates a signal which is indicative of at least one pseudo-random wave form to a signal generator;

an excitor assembly which is coupled to said apparatus;

a signal generator which receives said signal from said controller and generates at least one pseudo-random wave form based upon said received controller signal, wherein said signal generator communicates said pseudo-random wave form to said excitor assembly;

a selectively programmable torque generator which selectively emits a signal having a constant frequency and amplitude, said signal representing a mode of operation, wherein said selectively programmable torque generator communicates said signal to said excitor assembly and in response to said communicated signal and said communicated pseudo-random wave form, said excitor assembly creates a vibration signal and applies said vibration signal to said apparatus; and

a plurality of sensors which sense at least one attribute of said applied vibration signal and communicate said at least one attribute to said controller, wherein said controller determines a first and a second error based upon said received at least one attribute, said controller creating at least one frequency response signal and a response curve which fits said at least one frequency response signal, said created curve being effective to identify at least one torsional mode of said apparatus, thereby analyzing said apparatus.

2. The assembly of claim 1 wherein said at least one attribute comprise a torsional mode response.

3. The assembly of claim 2 wherein said apparatus comprises a drivetrain assembly.

4. The assembly of claim 3 wherein said signal generator comprises a pseudo-random waveform generator, and wherein said selectively programmable torque generator comprises a dynamometer, said pseudo-random wave form generator being coupled to said dynamometer and to said excitor, said excitor further being coupled to said waveform generator and to said dynamometer.

5. The assembly of claim 4 wherein said at least one vibration signal has a frequency between about 25 Hz to about 900 Hz.

6. An assembly for conducting a torsional mode analysis upon a portion of a vehicle, said assembly comprising:

a generator assembly which selectively and pseudo-randomly generates a first and a second signal;

an excitor assembly which is coupled to said portion of said vehicle, which receives said first signal and, based upon said received first signal, said excitor generates a third signal, said excitor assembly communicating said third signal to said portion of said vehicle to vibrate said portion of said vehicle, wherein said excitor assembly further creates an error measurement based upon said first and said third signals, said excitor assembly further receiving said second signal, comparing said second signal to said error measurement to produce a fourth signal, and communicating said fourth signal to said portion of said vehicle to vibrate said portion of said vehicle; and

a torsional mode analysis apparatus which is coupled to said portion of said vehicle and which creates a frequency response signal and a response curve which fits said at least one frequency response signal, said created curve being effective to identify at least one torsional mode of said portion of said vehicle as said portion of said vehicle is vibrated by said third and fourth signals.

7. The assembly of claim 6 wherein said first and said fourth signals each have a respective frequency of less than about 900 Hz.

8. The assembly of claim 6 wherein said torsional mode analysis apparatus comprises a sensor assembly which is coupled to said portion of said vehicle;

and a controller which is coupled to said sensor assembly.

9. The assembly of claim 8 wherein said portion of said vehicle comprises a drivetrain assembly.

10. The assembly of claim 9 wherein said portion of said vehicle further comprises at least one axle.

11. The assembly of claim 6 wherein said generator assembly comprises a signal generator;

and a controller which is coupled to said signal generator.

12. A method for determining behavior of a portion of a vehicle, said method comprising the steps of:

generating a first signal;

generating a second signal based upon said first signal;

vibrating a portion of a vehicle with said second signal;

measuring an attribute of said portion of said vehicle as said portion of said vehicle is vibrated by said second signal;

creating an error value by comparing said first and second signals;

generating a third signal based upon said error value;

generating a fourth signal based upon said third signal;

vibrating said portion of said vehicle with said fourth signal;

measuring said attribute of said portion of said vehicle as said portion of said vehicle is vibrated by said fourth signal; and

creating a frequency response signal and a response curve which fits said at least one frequency response signal, said created curve being effective to identify at least one torsional mode of said portion of said vehicle as said portion of said vehicle is vibrated by said fourth signal.

13. The method of claim 12 wherein said step of creating an error value comprises the step of subtracting said first signal from said second signal.

14. The method of claim 12 wherein said portion of said vehicle comprises a drivetrain assembly.

15. The method of claim 14 wherein said portion of said vehicle comprises at least one axle.

16. The method of claim 12 wherein said error value comprises a frequency value.

17. The method of claim 12 wherein said error value comprises an amplitude value.

18. The method of claim 12 wherein said step of measuring said certain attribute comprises the step of measuring an amount of vibration.