Instruments for stabilization of bony structures

• US 6,530,929 B1
• Filed: 07/14/2000
• Issued: 03/11/2003
• Est. Priority Date: 10/20/1999
• Status: Expired due to Term

• Current Assignee: Warsaw Orthopedic Incorporated (Medtronic Plc)
• Original Assignee: SDGI Holdings Incorporated (Medtronic Plc)
• Inventors: Sherman, Michael C., Justis, Jeff R., Foley, Kevin T.
• Primary Examiner(s): Smith, Jeffrey A.
• Application Number:
  US09/616,581
• Time in Patent Office: 970 Days
• Field of Search: 606/86, 606/102, 606/103, 606/53, 606/60, 606/61, 606/1, 606/72, 606/87, 606/96, 606/97, 606/98, 606/104, 606/148, 606/130, 242/157.R, 223/99
• US Class Current: 606/103
• CPC Class Codes: A61B 17/00234 for minimally invasive surgery A61B17/0218, A61B17/0469, A61B17/12013, A61B17/1285, A61B17/29, A61B17/320016 take precedence
• CPC Class Codes: A61B 17/1671 for the spine
• CPC Class Codes: A61B 17/7038 to a different extent in different directions, e.g. within one plane only
• CPC Class Codes: A61B 17/7086 Rod reducers, i.e. devices providing a mechanical advantage to allow a user to force a rod into or onto an anchor head other than by means of a rod-to-bone anchor locking element; rod removers
• CPC Class Codes: A61B 17/7089 wherein insertion is along an arcuate path
• CPC Class Codes: A61B 17/88 Osteosynthesis instruments; Methods or means for implanting or extracting internal or external fixation devices A61B17/7074 takes precedence
• CPC Class Codes: A61B 17/8872 Instruments for putting said fixation devices against or away from the bone A61B17/7074, A61B17/808 take precedence
• CPC Class Codes: A61B 17/8897 Guide wires or guide pins
• CPC Class Codes: A61B 17/90 Guides therefor
• CPC Class Codes: A61B 2017/681 Alignment, compression, or distraction mechanisms

Abstract

The present invention relates to a brace installation instrument placement that is mounted to anchors secured in an animal subject. The installation instrument includes anchor extensions coupled to the anchors. The instrument is movable with respect to the anchors to position a brace in a position more proximate the anchors. The brace can be indexed for insertion at a predetermined orientation with respect to the installation instrument. Methods and techniques for using the installation instrument are also provided.

Claims

1. A brace installation instrument, comprising:

first and second anchor extensions, each having at least one proximal end and at least one distal end for mounting with a corresponding anchor secured to a bony structure; and

a pivoting brace inserter having a proximal end and a distal end, and including support arms mounted adjacent the proximal end of said anchor extensions and a pivot arm extending to a brace mounting portion at the distal end of said inserter, said pivoting brace inserter pivotable about a pivot axis relative to said anchors.

2. The instrument of claim 1, wherein each of said anchor extensions are pivotably mountable with a corresponding one of the anchors and said brace inserter is pivotably secured to said support arms.

3. The instrument of claim 1, wherein each of the support arms is pivotably secured to a corresponding one of the anchor extensions.

4. The instrument of claim 3, wherein said anchor extensions are coupled together adjacent their proximal ends.

5. The instrument of claim 1 and wherein said inserter is located between said support arms.

6. The instrument of claim 1 and wherein:

said brace mounting portion is located at a predetermined radius from said pivot axis; and

a brace mounted in said brace mounting portion extends in a curve at a substantially constant radius relative to said pivot axis from said brace mounting portion.

7. The instrument of claim 1 and further comprising a brace coupler operable to selectively couple and release a brace from said inserter.

8. The instrument of claim 7, wherein said brace is a circular rod.

9. The instrument of claim 7, wherein said brace has two ends, one end being connectable to said brace coupler and the other end being adapted to puncture soft tissue of an animal body, said brace being curved in one plane and with one radius relative to said pivot axis.

10. The instrument of claim 9 and wherein said brace inserter includes a curved portion that lies in a circle centered on said pivot axis at said radius, and said brace is oriented to lie in said circle when connected with said brace coupler.

11. The instrument of claim 10 and wherein:

said brace has a maximum dimension measured in a direction parallel to said pivot axis; and

said curved portion tapers to a maximum dimension more than twice said maximum dimension of said brace when measured in a direction parallel to said pivot axis, to facilitate passage of said curved portion through soft tissue while moving behind said brace in said arc about said pivot axis during brace placement.

12. The instrument of claim 9, wherein the distal end of said brace is pointed to facilitate puncture of animal skin and soft tissue.

13. The instrument of claim 1, wherein each anchor includes a multi-axial screw and said anchor extensions are pivotably and rotatably mountable on said multi-axial screw.

14. A device for use in a surgical procedure on an animal subject, comprising:

a pair of anchors securable to the animal subject;

an installation instrument mountable on said pair of anchors, said installation instrument movable in a fixed geometrical relationship with respect to said pair of anchors; and

a connecting element coupled to said installation instrument, wherein said installation instrument moves said connecting element into a position more proximate to said pair of anchors.

15. The device of claim 14, wherein said connecting element is moved percutaneously to said position.

16. The device of claim 14, wherein said installation instrument is mounted excutaneously.

17. The device of claim 14, wherein said anchors are each engageable to bony structure in the animal subject.

18. The device of claim 17, wherein said anchors are each engageable to a vertebral body.

19. The device of claim 14, wherein said installation instrument includes a pair of anchor extensions each mounted on a corresponding one of said pair of anchors.

20. The device of claim 19, wherein said installation instrument includes a pair of support arms each coupled to a corresponding one of said anchor extensions.

21. The device of claim 20, wherein said support arms are pivotably coupled to said anchor extensions.

22. The device of claim 21, wherein said device includes a clamping bar extending between said support arms releasably clamping said anchor extensions between said support arms.

23. The device of claim 20, wherein said installation instrument includes a pivoting inserter pivotably coupled to said support arms.

24. The device of claim 14, wherein said anchors each include a passage and said connecting element is moved into said passages.

25. The device of claim 24, wherein said anchors each include a set screw for securing said connecting element in said passage to said anchor.

26. The device of claim 25, wherein each of said set screws is releasably secured to said installation instrument.

27. The device of claim 14, wherein said anchors are multi-axial bone screws.

28. The device of claim 14, wherein said installation instrument moves said connecting element along an arc.

29. The device of claim 28, wherein said arc has a center of curvature defined by a pivot axis of said installation instrument.

30. A device for use in a surgical procedure on an animal subject, comprising:

a pair of anchors securable to the animal subject;

an installation instrument mountable on said pair of anchors, said installation instrument having a pivot axis in a fixed spatial relationship with respect to said pair of anchors when mounted thereto; and

a connecting element coupled to said installation instrument, wherein said installation instrument is rotatable about said pivot axis to guide said connecting element into a desired position relative to said pair of anchors.

31. The device of claim 30, wherein said connecting element extends from said installation instrument in a curve at a substantially constant radius relative to said pivot axis.

32. The device of claim 30, wherein said installation instrument further comprises a coupler operable to selectively couple and release said connecting element from said installation instrument.

33. The device of claim 32, wherein said connecting element is indexed.

34. The device of claim 30, wherein said installation instrument includes a pair of anchor extensions each mounted on a corresponding one of said pair of anchors.

35. The device of claim 34, wherein said installation instrument includes a pair of support arms each coupled to a corresponding one of said anchor extensions.

36. The device of claim 35, wherein said support arms are pivotably coupled to said anchor extensions.

37. The device of claim 35, wherein said installation instrument includes a pivoting inserter pivotably coupled to said support arms.

38. The device of claim 30, wherein said anchors each include a passageway and said connecting element extends through said passageways when in said desired position.

39. The device of claim 38, wherein each of said anchors include a bone screw pivotably mounted in a connector, said passageway being formed through said connector.

40. A brace installation instrument, comprising:

first and second anchor extensions, each having at least one proximal end and at least one distal end for mounting with an anchor securable to a bony structure;

a brace inserter having a proximal end and a distal end, said brace inserter mounted to said first and second anchor extensions at said proximal end of said anchor extensions, said brace inserter movable about a pivot axis; and

a brace releasably coupled to said distal end of said brace inserter.

41. The instrument of claim 40, wherein said brace inserter includes an arm having a brace mounting portion at said distal end receiving said brace.

42. The instrument of claim 40, wherein said brace inserter includes a pair of support arms mounted on a corresponding one of said anchor extensions.

43. The instrument of claim 42, wherein said support arms are pivotably mounted to said anchor extensions.

44. The instrument of claim 42, wherein said brace inserter includes a pivot arm pivotably mounted on said support arms.

45. A minimally invasive surgical device, comprising:

at least a pair of anchors positionable within a body of a patient;

a connecting element positionable within the body; and

an instrument associated with the connecting element, the instrument being operable to percutaneously place the connecting element in a predetermined location relative to the pair of anchors.

46. The minimally invasive surgical device of claim 45, wherein the predetermined location aligns the pair of anchors with the connecting element.

47. The minimally invasive surgical device of claim 45, wherein the instrument comprises a mechanical guide for directing the connecting element along a predetermined path.

48. The minimally invasive surgical device of claim 47, wherein the mechanical guide is positioned substantially external of the body.

49. The minimally invasive surgical device of claim 47, wherein the predetermined path is curvilinear.

50. The minimally invasive surgical device of claim 47, wherein the predetermined path has a compound geometry.

51. The minimally invasive surgical device of claim 45, wherein the instrument is fixedly positioned relative to the anchors and the connecting element is moved relative to the instrument to place the connecting element in the predetermined location.

52. The minimally invasive surgical device of claim 45, wherein the pair of anchors have, a predetermined respective orientation within the body, and wherein the connecting element has a desired geometry corresponding to the predetermined respective orientation of the pair of anchors.

53. The minimally invasive surgical device of claim 52, wherein the connecting clement has a compound geometry.

54. The minimally invasive surgical device of claim 45, wherein the connecting clement comprises a flexible material.

55. The minimally invasive surgical device of claim 45, wherein the connecting element is selected from the group consisting of a rod, a cable, a band, and an artificial ligament.

56. The minimally invasive surgical device of claim 45, wherein the connecting element is flexible in a first state and rigid in a second state.

57. The minimally invasive surgical device of claim 45, wherein the connecting element comprises a material having elastic or super-elastic characteristics.

58. The minimally invasive surgical device of claim 45, wherein a first anchor of the pair of anchors is affixable to a first bone within the body, wherein a second anchor of the pair of anchors is affixable to a second bone within the body, and wherein the first anchor and the second anchor each have a desired anchor position with respect to each other, and wherein the predetermined location of the connecting element maintains the first anchor and second anchor in the desired anchor position.

59. The minimally invasive surgical device claim 45, wherein the pair of anchors each have a receiver portion connectable with the connecting element, wherein the receiver portions of the pair of anchors have a predetermined respective orientation within the body, and wherein the connecting element has a desired geometry corresponding to the predetermined respective orientation of the receiver portions.

60. The minimally invasive surgical device of claim 45, wherein the instrument is releasably coupled to the connecting element.

61. The minimally invasive surgical device of claim 45, wherein the instrument is positioned substantially external with respect to the body.

62. The minimally invasive surgical device of claim 45, wherein the instrument is positionable substantially internal with respect to the body.

63. The minimally invasive surgical device of claim 45, wherein the instrument is fixedly connectable to the anchors.

64. The minimally invasive surgical device of claim 45, wherein the instrument, or the connecting, element, and the anchors include position sensing units associated with an image guided system.

65. The minimally invasive surgical device of claim 45, further comprising an image guided system, and position sensing units associated with the connecting element and the anchors, and wherein the position of the connecting element relative to the anchors is dynamically tracked using a system that identifies the location of the position sensing units.

66. The minimally invasive surgical device of claim 45, wherein the instrument comprises a detachment mechanism for releasing the connecting element from the instrument.

67. The minimally invasive surgical device of claim 66, wherein the detachment mechanism is remotely operable.

68. The minimally invasive surgical device of claim 66, wherein the detachment mechanism is externally operable with respect to the body.

69. The minimally invasive surgical device of claim 45, wherein the instrument comprises a coupling mechanism for attaching the connecting element to the instrument in a predetermined orientation.

70. The minimally invasive surgical device of claim 69, wherein the predetermined orientation is fixed.

71. The minimally invasive surgical device of claim 45, wherein the instrument is releasably coupled to the connecting element, and wherein the instrument is further operable to guide the connecting element along a predetermined path to the predetermined location.

72. The minimally invasive surgical device of claim 45, further comprising:

at least a pair of receiver members movably connected to a corresponding one of the pair of anchors, each of the pair of receiver members comprising a body having a passageway therethrough; and

an alignment mechanism percutaneously extendable within the body and connectable with the pair of receiver members, the alignment mechanism operable for controlling a position of the passageway of each respective receiver member.

73. The minimally invasive surgical device of claim 72, wherein the connecting element comprises a predetermined geometry, and wherein an aligned position of the pair passageways matches the predetermined geometry.

74. A minimally invasive surgical system, comprising:

at least a pair of anchors positionable within a body of a patient;

a connecting element having a geometry configured for connection with the pair of anchors, the connecting element movable between a first position corresponding to a percutaneous insertion position of the connecting element with respect to the body, and a second position within the body, the second position having a predetermined relationship with respect to the position of the pair of anchors; and

an inserter referenced to the pair of anchors, the inserter being operable to move the connecting element along a predetermined path between the first position and the second position.

75. The minimally invasive surgical system of claim 74, wherein the inserter is mechanically referenced to the pair of anchors.

76. The minimally invasive surgical system of claim 74, wherein the inserter is dynamically referenced to the pair of anchors.

77. The minimally invasive surgical system of claim 74, further comprising an image guided navigation system associated with the inserter and the anchors, the image guided navigation system operable for dynamically referencing the inserter with the pair of anchors.

78. A minimally invasive surgical system, comprising:

a connecting element having a predetermined geometry comprising at least a first connector point and a second connector point;

an instrument having a coupling mechanism for holding the connecting element in a predetermined relationship with the instrument, and wherein the instrument is operable to guide the connecting element along a predetermined path, the predetermined path comprising at least a first path point, a second path point and a third path point, the first path point and the second path point respectively positionable in a predetermined orientation within a body of a patient, the third path point positionable external to the body, wherein the predetermined path comprises a percutaneous insertion path; and

at least a first anchor and a second anchor, the first anchor at a first position corresponding to the first path point and affixable to a first structure within the body, the second anchor at a second position corresponding to the second path point and affixable to a second structure within the body.

79. The minimally invasive surgical system of claim 78, further comprising a securing element affixing the connecting element to the first and second anchors to maintain the first and second structures relative to the predetermined orientation.

80. A minimally invasive surgical system, comprising:

at least a pair of anchors positionable within a body of a patient;

a connecting element, the connecting element being positionable within the body to a predetermined location relative to the pair of anchors; and

an instrument coupled to the connecting element, the instrument being operable to percutaneously guide the connecting element along a predetermined path to the predetermined location.

81. The minimally invasive surgical system of claim 80, wherein the instrument has a known relationship with respect to the pair of anchors.

82. The minimally invasive surgical system of claim 80, wherein the known relationship comprises a fixed relationship.

83. The minimally invasive surgical system of claim 80, wherein the known relationship comprises a variable relationship.

84. The minimally invasive surgical system of claim 80, further comprising an image guided navigation system in communication with the pair of anchors and at least one of the instrument and the connecting element, the image guided navigation system operable from referencing the pair of anchors with respect to the connecting element.

85. The minimally invasive surgical system of claim 80, wherein the connecting element comprises a longitudinal axis, and wherein the instrument is coupled to the connecting element along the longitudinal axis.

86. A minimally invasive surgical system, comprising:

at least a pair of anchors positionable within a body of a patient;

a connecting element positionable within the body at a predetermined location relative to the pair of anchors, the connecting element having a longitudinal axis; and

an inserter in contact with the connecting element along the longitudinal axis, the inserter operable to percutaneously position the connecting element at the predetermined location.

87. The minimally invasive surgical system of claim 86, wherein the inserter further comprises a contact portion in contact with the connecting element, and wherein the contact portion is substantially aligned with the longitudinal axis of the connecting element during at least a portion of the percutaneous positioning of the connecting element.

88. The minimally invasive surgical system of claim 87, wherein the contact portion is affixed to the connecting element.

89. The minimally invasive surgical system of claim 86, wherein the connecting element and the inserter are positioned in a predetermined orientation relative to one another.

90. The minimally invasive surgical system of claim 89, wherein the predetermined orientation is fixed.

91. The minimally invasive surgical system of claim 86, further comprising a releasable attachment mechanism for connecting a portion of the inserter with the connecting element in alignment with the longitudinal axis.

92. The minimally invasive surgical system of claim 86, further comprising a guide mechanism operable to control relative movement of the connecting element along a predetermined path relative to the pair of anchors.

93. The minimally invasive surgical system of claim 86, wherein the connecting element comprises a first contact portion and the inserter comprises a second contact portion, wherein the first contact portion and the second contact portion are aligned with the longitudinal axis, and further comprising:

an attachment mechanism connected to the first contact portion and the second contact portion; and

a release mechanism connected to the attachment mechanism the release mechanism being operable to release the connection between the attachment mechanism and the first contact portion.

94. The minimally invasive surgical system of claim 86, wherein the connecting element comprises a first contact portion and the inserter comprises a second contact portion, wherein a connection between the first contact portion and the second contact portion defines an external geometry, and further comprising a release mechanism operable to release the connection without expanding the external geometry.

95. A minimally invasive surgical system for spinal stabilization, comprising:

at least a pair of anchors positionable within at least a corresponding pair of vertebral bone portions;

a connecting element, the connecting element being positionable to a predetermined location relative to the pair of anchors; and

an instrument associated with the connecting element, the instrument being operable to percutaneously place the connecting element in the predetermined location.

96. A minimally invasive surgical system for spinal stabilization, comprising:

at least a pair of anchors positionable within at least a corresponding pair of vertebral bone portions within a body;

a connecting element having a geometry configured for connection with the pair of anchors, the connecting element having a first position corresponding to a percutaneous insertion position of the connecting element with respect to the body, and a second position within the body, the second position having a predetermined relationship with respect to the position of the pair of anchors; and

an inserter referenced to the pair of anchors, the inserter being operable to move the connecting element along a predetermined path between the first position and the second position.

97. A minimally invasive surgical system, comprising:

at least a pair of anchors positionable within a body of a patient;

at least a pair of receiver members movably connectable to a corresponding one of the pair of anchors, each of the pair of receiver members comprising a body having a passageway therethrough; and

an alignment mechanism percutaneously extendable within the body and connectable with the pair of receiver members, the alignment mechanism operable for controlling a position of the passageway of each respective receiver member.

98. The minimally invasive surgical system of claim 97, further comprising:

a connecting element positionable within the body to a predetermined location relative to each of the passageways; and

an instrument associated with the connecting element, the instrument being operable to percutaneously place the connecting element in the predetermined location.