Cyclone separator

• US 6,531,066 B1
• Filed: 08/03/2000
• Issued: 03/11/2003
• Est. Priority Date: 11/04/1997
• Status: Expired due to Term

• Current Assignee: Caltec Ltd. (Petrofac Limited)
• Original Assignee: B.H.R. Group Limited (Government of France)
• Inventors: Saunders, David Henry, Arato, Emil Gyorgy, Davies, Owen Matthew
• Primary Examiner(s): Drodge, Joseph W.
• Application Number:
  US09/530,849
• Time in Patent Office: 950 Days
• Field of Search: 153/53, 553/37, 553/45, 554/24, 554/26, 554/29, 554/591, 55D/IG.2, 55D/IG.3, 210/304, 210/512.1, 210/512.3, 210/787, 210/788, 952/69, 952/70, 952/71
• US Class Current: 210/787
• CPC Class Codes: A47L 9/1608 Cyclonic chamber constructions
• CPC Class Codes: A47L 9/1666 with filtering means
• CPC Class Codes: A47L 9/1683 Dust collecting chambers; Dust collecting receptacles
• CPC Class Codes: B04C 3/04 Multiple arrangement thereof combined with types according to other groups, B04C7/00
• CPC Class Codes: B04C 3/06 Construction of inlets or outlets to the vortex chamber
• CPC Class Codes: B04C 5/103 Bodies or members, e.g. bulkheads, guides, in the vortex chamber cores B04C5/107
• CPC Class Codes: B04C 5/12 Construction of the overflow ducting, e.g. diffusing or spiral exits
• CPC Class Codes: B04C 5/185 Dust collectors
• CPC Class Codes: Y10S 55/03 Vacuum cleaner

Abstract

The present invention provides a reverse flow cyclone separator including a container closed at one end, a component for introducing a fluid mixture swirling about an-axis at a region of the container remote from said end, a barrier between said region and said end, the barrier having a surface facing the introducing component and extending towards the outer wall of the container leaving a gap therebetween, and an outlet for lighter phases of the mixture, the outlet opening from the region, the barrier having an outer perimeter which extends in the axial direction a distance not less than the radial extent of the gap. Since the outlet opens from the region, the flow of fluid from the fluid introducing component to the outlet is not obstructed by the barrier and does not pass through the gap.

Claims

1. A reverse cyclone separator including:

a container closed at one end;

an inlet for introducing a fluid mixture swirling about an axis at a region of the container remote from the end;

an outlet for lighter phase of the mixture, the outlet opening from the region;

a member mounted centrally within the container, the member being closed off from fluid communication with the container; and

a barrier mounted around the member and in a fluid flow path between the region and the closed end, the barrier having a surface facing the inlet and extending towards the outer wall of the container leaving a gap therebetween, and having an outer perimeter which extends in the axial direction a distance not less than the radial extent of the gap;

wherein the outlet comprises a chamber formed by the member and a foraminated shroud mounted around the member, the width of the chamber increasing with distance from the barrier, the arrangement being such that in use fluid flows with substantially constant velocity in the chamber.

2. A reverse flow cyclone separator according to claim 1, wherein the barrier has a solid outer perimeter which is continuous in the axial direction.

3. A reverse flow cyclone separator according to claim 1, wherein the barrier comprises a plurality of separated barriers spanning an axial distance not less than the radial extent of the gap.

4. A separator as claimed in claim 1, wherein the member is hollow and is connected to receive relatively heavier phase components from a farther separator connected to the outlet.

5. A reverse flow cyclone according to claim 1, comprising a further barrier adjacent the bottom end of the container extending generally in the axial direction.

6. A reverse flow cyclone according to claim 5, wherein the further barrier comprises two or more spaced apart walls, the walls being spaced apart from an edge of the container.

7. A reverse flow cyclone separator according to claim 1, wherein the member has a radius less than 10% of the radius of the container, when the latter is of circular cross-section.

8. A reverse flow cyclone separator according to claim 1, wherein a lower portion of the container is removable from an upper portion, the split being about a plane below the barrier.

9. A reverse flow cyclone separator according to claim 1, wherein the shroud is frusto-conical.

10. A reverse flow cyclone separator according to claim 1, wherein a lower end of the shroud has the same radius as the member and tapers outwardly towards the top of the container.

11. A reverse flow cyclone separator according to claim 1, wherein a lower end of the shroud meets the member at the same point as the barrier.

12. A reverse flow cyclone separator according to claim 1, wherein the member extends throughout the container.

13. A domestic vacuum cleaner comprising a reverse flow cyclone separator, including:

a container closed at one end;

an inlet for introducing a fluid mixture swirling about an axis at a region of the container remote from the end;

an outlet for lighter phase of the mixture, the outlet opening from the region;

a member mounted centrally within the container, the member being closed off from fluid communication with the container; and

a barrier mounted around the member and in a fluid flow path between the region and the closed end, the barrier having a surface facing the inlet and extending towards the outer wall of the container leaving a gap therebetween, and having an outer perimeter which extends in the axial direction a distance not less than the radial extent of the gap;

wherein the outlet comprises a chamber formed by the member, the width of the chamber increasing with distance from the barrier, the arrangement being such that in use fluid flows with substantially constant velocity in the chamber.

14. A method of separating gasses, liquids or solids of different density, or combinations thereof, comprising introducing them as a swirling mixture to the reverse flow cyclone separator including:

a container closed at one end;

an inlet for introducing a fluid mixture swirling about an axis at a region of the container remote from the end;

an outlet for lighter phase of the mixture, the outlet opening from the region;

a member mounted centrally within the container, the member being closed off from fluid communication with the container; and

a barrier mounted around the member and in a fluid flow path between the region and the closed end, the barrier having a surface facing the inlet and extending towards the outer wall of the container leaving a gap therebetween, and having an outer perimeter which extends in the axial direction a distance not less than the radial extent of the gap;

wherein the outlet comprises a chamber formed by the member and a foraminated shroud mounted around the member, the width of the chamber increasing with distance from the barrier, the arrangement being such that in use fluid flows with substantially constant velocity in the chamber.

15. A domestic vacuum cleaner including a cyclone separator for separating household dust and debris from air, comprising a container closed at one end, an inlet for introducing a fluid mixture swirling about an axis at a region of the container remote from the end, a barrier between the region and the end, the barrier having a surface facing the inlet and extending towards the outer wall of the container leaving a gap therebetween, and an outlet for lighter phase of the mixture, the outlet opening from the region, and the radial extent of the gap being substantially equal to or less than the distance that the outer perimeter of the barrier extends in the axial direction, the distance being 40 mm or less.

16. A domestic vacuum cleaner according to claim 15, wherein the barrier has a solid outer perimeter which is continuous in the axial direction.

17. A domestic vacuum cleaner according to claim 15, wherein the barrier comprises a plurality of separated barriers spanning an axial distance not less than the radial extent of the gap.

18. A domestic vacuum cleaner according to claim 15 wherein the barrier is mounted on a member mounted centrally within the container, the member being closed off from fluid communication with the container.

19. A domestic vacuum cleaner as claimed in claim 18, wherein the member extends throughout the container.

20. A domestic vacuum cleaner as claimed in claim 18, wherein the member is hollow and is connected to receive relatively heavier phase components from a further separator connected to the outlet.

21. A domestic vacuum cleaner according to claim 18, wherein the member has a radius less than 10% of the radius of the container, when the latter is of circular cross-section.

22. A domestic vacuum cleaner according to claim 18, wherein the outlet comprises a chamber formed between the member and a shroud mounted around the member, the width of the chamber increasing with distance from the barrier, the arrangement being such that in use fluid flows with substantially constant velocity in the chamber.

23. A domestic vacuum cleaner claim 22, wherein the shroud is frusto-conical.

24. A domestic vacuum cleaner according to claims 22, wherein a lower end of the shroud has the same radius as the member and tapers outwardly towards the top of the container.

25. A domestic vacuum cleaner according to claim 22, wherein a lower end of the shroud meets the member at the same point as the barrier.

26. A domestic vacuum cleaner according to claim 22, wherein the axial length of the shroud is between 50% and 150% of the outer diameter of the outlet for lighter phase of the mixture.

27. A domestic vacuum cleaner according to claim 22, wherein the shroud has a clear area of between 30% and 70% of its surface area.

28. A domestic vacuum cleaner according to claim 15, comprising a further barrier adjacent the bottom end of the container extending generally in the axial direction.

29. A domestic vacuum cleaner according to claim 28, wherein the further barrier comprises two or more spaced apart walls, the walls being spaced apart from an edge of the container.

30. A domestic vacuum cleaner according to claim 15, wherein a lower portion of the container is removable from an upper portion, the split being about a plane below the barrier.

31. A method of separating gases, liquids or solids of different density, or combinations thereof, comprising introducing them as a swirling mixture to a domestic vacuum cleaner, including a cyclone separator for separating household dust and debris from air, comprising a container closed at one end, an inlet for introducing a fluid mixture swirling about an axis at a region of the container remote from the end, a barrier between the region and the end, the barrier having a surface facing the inlet and extending towards the outer wall of the container leaving a gap therebetween, and an outlet for lighter phase of the mixture, the outlet opening from the region, and the radial extent of the gap being substantially equal to or less than the distance that the outer perimeter of the barrier extends in the axial direction, the distance being 40 mm or less.

32. A domestic vacuum cleaner including a cyclone separator for separating household dust and debris from air, including a container for collecting dust and debris at a lower end thereof, an inlet for introducing a fluid mixture swirling about an axis at a region of the container remote from the lower end, a barrier between the region and the lower end, and an outlet for lighter phase of the mixture, the outlet opening from the region, wherein a lower portion of the container is dividable from an upper portion to allow emptying of the container of collected dust and debris, the lower portion being below the barrier, wherein the barrier is mounted on a member mounted centrally within the container, the member being closed off from fluid communication with the container, and wherein the member is hollow and is connected to receive relatively heavier phase components from a further separator connected to the outlet.

33. A domestic vacuum cleaner according to claim 32, wherein the barrier has a solid outer perimeter which is continuous in the axial direction.

34. A domestic vacuum cleaner as claimed in claim 32, wherein the member extends throughout the container.

35. A domestic vacuum cleaner according to claim 32, comprising a further barrier extending generally in the axial direction.

36. A domestic vacuum cleaner according to claim 35, wherein the axial extent of the further barrier is at least 10% of the diameter of the container at its closed end.

37. A domestic vacuum cleaner according to claim 35, wherein the further barrier comprises two or more spaced apart walls, the walls being spaced apart from an edge of the container.

38. A domestic vacuum cleaner according to claim 32, wherein the gap between the wall of the container and the outer barrier is between 5 and 25% of the diameter of the container at its closed end.

39. A domestic vacuum cleaner comprising a reverse flow cyclone according to claim 32, wherein the member has a radius no more than 50% of the radius of the container, when the latter is of circular cross-section.

40. A domestic vacuum cleaner according to claim 32, wherein a split between the lower portion of the container and the upper portion is about a plane below the barrier.

41. A domestic vacuum cleaner according to claim 32, wherein a split between the lower portion of the container and the upper portion is about a plane at the level of the bottom of the barrier.

42. A domestic vacuum cleaner according to claim 32, wherein a split between the lower portion of the container and the upper portion is about a plane intersecting the barrier.

43. A domestic vacuum cleaner according to claim 32, and wherein the axial length of a shroud is between 50% and 150% of the outer diameter of the outlet for lighter phase of the mixture.

44. A domestic vacuum cleaner according to claim 43, wherein the shroud has a clear area of between 30% and 70% of its surface area.

45. A method of separating gases, liquids or solids of different density, or combinations thereof, comprising introducing them as a swirling mixture to the domestic vacuum cleaner;

including;

a container for collecting dust and debris at a lower end thereof, an inlet for introducing a fluid mixture swirling about an axis at a region of the container remote from the lower end, a barrier between the region and the lower end, and an outlet for lighter phase of the mixture, the outlet opening from the region, wherein a lower portion of the container is dividable from an upper portion to allow emptying of the container of collected dust and debris, the lower portion being below the barrier, wherein the barrier is mounted on a member mounted centrally within the container, the member being closed off from fluid communication with the container, and wherein the member is hollow and is connected to receive relatively heavier phase components from a further separator connected to the outlet.