Magnetoelastic torque transducer for improved torque measurement

• US 6,532,832 B2
• Filed: 09/19/2001
• Issued: 03/18/2003
• Est. Priority Date: 09/27/2000
• Status: Expired due to Fees

• Current Assignee: ABB AB (ABB Limited)
• Original Assignee: ABB AB (ABB Limited)
• Inventors: Ling, Hans, Sobel, Jarl, Blomkvist, Kent, Shahcheraghi, Roozbeh
• Primary Examiner(s): NOORI, MAX H
• Application Number:
  US09/955,109
• Publication Number:
  US 20020056328A1
• Time in Patent Office: 545 Days
• Field of Search: 738/623.31, 738/623.32, 738/623.33
• US Class Current: 73/862.333
• CPC Class Codes: G01L 3/102 involving magnetostrictive means magnetostrictive sensors H10N35/101
• CPC Class Codes: G01L 3/105 involving inductive means G01L3/102, G01L3/104 take precedence

Abstract

A torque transducer for measuring torque transmitted in a rotating as well as a stationary shaft. The torque transducer comprises a transducer shaft 1 arranged with a cylinder-shaped magnetoelastic region 2 fixed to the cylindrical periphery of the transducer shaft, which cylinder-shaped magnetoelastic region is permanently magnetized in the azimuthal direction. The transducer shaft with the cylinder-shaped magnetoelastic region is surrounded by a winding 4 which is supplied by an alternating current. Further, the winding is connected to a phase-sensitive detector 5. According to the present invention, a magnetic and non-linear ferromagnetic material 3′ is arranged in physical contact with the cylinder-shaped magnetoelastic region 2. The advantages are that the transducer shaft is manufactured independently of the magnetic properties of the shaft material and may substantially consist of a ferromagnetic material.

Claims

1. A torque transducer comprising a transducer shaft arranged with a cylinder-shaped magnetoelastic region at the cylindrical periphery of the transducer shaft, which cylinder-shaped magnetoelastic region is permanently magnetized in the azimuthal direction and surrounded by at least one winding which is fed by an alternating current, which winding in turn surrounds a cylinder-shaped layer in the form of a shell consisting of a highly permeable and non-linear ferromagnetic material for generating even harmonics, characterized in that a layer of said highly permeable and non-linear ferromagnetic material arranged in physical contact with the cylinder-shaped magnetoelastic region.

2. A torque transducer according to claim 1, wherein the transducer shaft comprises ferromagnetic material.

3. A torque transducer according to claim 2, wherein said layer is arranged relative to the cylinder-shaped magnetoelastic region so as to rotate together therewith.

4. A torque transducer according to claim 3, wherein said layer comprises a material with a magnetic relative permeability considerably greater than the relative permeability of the cylinder-shaped magnetoelastic region.

5. A torque transducer according to claim 4, wherein said layer comprises a material with a magnetic relative permeability greater than 1000.

6. A torque transducer according to claim 5, wherein the layer comprises any of an amorphous cobalt-based alloy, an amorphous iron-based alloy, a crystalline iron based alloy.

7. A torque transducer according to claim 1, wherein the cylinder-shaped magnetoelastic region comprises part of the material of the transducer shaft.

8. A torque transducer according to claim 7, wherein the cylinder-shaped magnetoelastic region has a magnetic relative permeability considerably greater than that of the surrounding material of the shaft.

9. A torque transducer according to claim 8, wherein the cylinder-shaped magnetoelastic region of the transducer shaft is created by means of a plating method.

10. A torque transducer according to claim 8, wherein the cylinder-shaped magnetoelastic region of the transducer shaft is created by means of a heat-treatment method.

11. A torque transducer according to claim 1, wherein the winding is surrounded by a material substantially in the form of an outer layer of a magnetic linear material with a relative permeability greater than that of the material of the transducer shaft and preferably equal to that of the layer.

12. A torque transducer according to claim 1, wherein the layer of said highly permeable and nonlinear ferromagnetic material are means for generating even harmonics in the magnetic flux through the layer and hence also in the induced voltage across the winding.

13. A torque transducer according to claim 1, wherein the transducer shaft comprises a measuring region arranged in at least two measuring zones in such a way that the magnetic field in at least one measuring zone is directed in a direction opposite to that of the magnetic field in the other measuring zone.

14. A torque transducer according to claim 1, wherein the transducer shaft substantially comprises a paramagnetic material.

15. Use of a torque transducer according to claim 1, for measuring torque transmitted in a stationary shaft.

16. Use of a torque transducer according to claim 1, for measuring torque transmitted in a rotating shaft.