Wall-mounted audio control housing and receptacle therefor

• US 6,533,225 B1
• Filed: 12/03/2001
• Issued: 03/18/2003
• Est. Priority Date: 12/03/2001
• Status: Expired due to Fees

• Current Assignee: Dana Innovations, Inc.
• Original Assignee: Dana Innovations, Inc.
• Inventors: Berges, Jon, Call, Ray
• Primary Examiner(s): Ramirez, Ramon O.
• Assistant Examiner(s): SCHULTERBRANDT, KOFI A
• Application Number:
  US10/005,809
• Time in Patent Office: 470 Days
• Field of Search: 248/27.1, 248/27.3, 248/906, 248/231.9, 220/241, 220/242, 220/50, 220/53, 220/66, 220/67
• US Class Current: 248/27.1
• CPC Class Codes: H02G 3/18 providing line outlets

Abstract

An apparatus for mounting an audio control in a wall is disclosed. The apparatus includes a wall-mountable housing having cleats on the front inner rim thereof and a first set of horizontal ribs spaced equally along the interior walls thereof. An audio control housing is provided for supporting the audio control and engagement of the audio control to the wall-mounted housing. The audio control housing includes flex fingers with ridges formed thereon. The flex finger ridges are operative to retractably engage the cleats to secure the audio control housing within the wall-mounted housing. The ridges are set at different spacings apart so that the audio control housing may be engagably received within the wall-mounted housing set at different depths.

Claims

1. An apparatus for housing an audio control and for securing said audio control to a wall, said apparatus

a. a first housing securable to a wall stud, said first housing including cleats on the front inner rim thereof;

b. a second inner housing for enclosing said audio control, said second inner housing including flex fingers with ridges formed thereon and being disposed for engaging said cleats in order to secure said second inner housing inside of said first housing;

c. said second inner housing including a member for securing said audio control inside of said second inner housing;

d. flanges on the front rim of said second inner housing for setting the depth at which said second inner housing may be inserted into said first housing; and

e. at least one clamp mounted onto a side of said second inner housing for engaging the interior side of said wall.

2. The apparatus as in claim 1 wherein the back of said first housing is open for receiving low voltage wires.

3. The apparatus as in claim 1 wherein the back of said second inner housing is closed except for a small opening for receiving low voltage wires.

4. The apparatus as in claim 1 wherein said ridges formed on said flex fingers are set at different spacings apart so as to accommodate multiple wall covering thicknesses.

5. An apparatus for housing an audio control and for securing said audio control to a wall, said apparatus comprising:

a. a first housing securable to a wall stud, said first housing including cleats on the front inner rim thereof;

b. a second inner housing for enclosing said audio control, said second inner housing including flex fingers with ridges formed thereon and being disposed for engaging said clears in order to secure said second inner housing inside of said first housing;

c. said second inner housing including a member for securing said audio control inside of said second inner housing; and

d. said first housing including a first set of horizontal ribs spaced equally along the interior walls thereof and said second inner housing including a second set of horizontal ribs spaced to match said first ribs and being formed on the outside of said second inner housing, whereby said first set of ribs engage said second set of ribs so as to guide said second inner housing, including said audio control module secured therein, during insertion thereof into said first housing.

6. An apparatus for housing an audio control and for securing said audio control to a wall, said apparatus comprising:

a. a first housing securable to a wall stud, said first housing including cleats on the front inner rim thereof;

b. a second inner housing for enclosing said audio control, said second inner housing including flex fingers with ridges formed thereon and being disposed for engaging said cleats in order to secure said second inner housing inside of said first housing;

c. said second inner housing including a member for securing said audio control inside of said second inner housing; and

d. said second inner housing including a pair of grooves running front to back for receiving edges of a PC board of said audio control module, thereby adding rigidity to said module when mounted in said second inner housing.

7. An apparatus for mounting an audio control in a wall, said apparatus comprising:

a. a wall-mountable housing including cleats on the front inner rim thereof and a first set of horizontal ribs spaced equally along the interior walls thereof;

b. an audio control housing for enclosing said audio control including flex fingers with ridges formed thereon and being disposed for engaging said cleats in order to secure said audio control housing inside of said wall-mountable housing; and

,

c. said audio control housing including a second set of horizontal ribs spaced to match said first ribs and being formed on the outside of said audio control housing, whereby said first set of ribs engage said second set of ribs so as to guide said audio control housing, including said audio control module secured therein, during insertion thereof into said wall-mountable housing.

8. The apparatus as in claim 7 wherein the back of said wall-mountable housing is open for receiving low voltage wires.

9. The apparatus as in claim 7 wherein the back of said audio control housing is closed except for a small opening for receiving low voltage wires.

10. The apparatus as in claim 7 further including at least one flange on the front rim of said audio control housing for setting the depth at which said audio control housing may be inserted into said wall mountable housing.

11. The apparatus as in claim 10 further including at least one clamp mounted onto a side of said audio control housing for engaging the interior side of said wall.

12. The apparatus as in claim 7 wherein said ridges formed on said flex fingers are set at different spacings apart so as to accommodate multiple wall covering thicknesses.

13. The apparatus as in claim 7 wherein said wall-mountable housing includes a first set of horizontal ribs spaced equally along the interior walls thereof and said audio control housing includes a second set of horizontal ribs spaced to match said first set of horizontal ribs and being formed on the outside of said audio control housing, whereby said first set of horizontal ribs engage said second set of horizontal ribs so as to guide said audio control housing, including said audio control module secured therein, during insertion thereof into said wall mountable housing.

14. The apparatus as in claim 7 wherein said second audio control housing includes a pair of grooves running front to back for receiving edges of a PC board of said audio control module, thereby adding rigidity to said module when mounted in said housing.

15. An apparatus for mounting an audio control in an existing wall, said apparatus comprising:

a. an audio control housing for enclosing said audio control including flanges on the front rim thereof for setting the depth at which said housing may be inserted into the wall; and

,

b. said audio control housing including a clamp mounted onto a side thereof for clamping the inside of the wall in opposition to said flanges, thereby securing said audio control module to said wall.

16. The apparatus as in claim 15 wherein said audio control housing includes a pair of grooves running front to back for receiving edges of a PC board of said audio control module, thereby adding rigidity to said module when mounted to the wall.

17. An audio control mounting system having components for installing audio controls into a wall in either a new construction or retrofit installation, the system comprising:

a first housing mountable within a wall to support a new construction installation;

a second housing slideably engageable within the first housing through the wall, the second housing including at least one translatable clamp mounted on the second housing for engaging the interior side of the wall when a retrofit installation occurs; and

an audio control mountable within the second housing;

wherein the second housing may be combined with the first housing to support new construction installations, and used independent of the first housing in support of retrofit installations.

18. The system as recited in claim 17 wherein the second housing is engageable to the first housing at a plurality of depths therein.