Signal transmission cable with a noise absorbing high loss magnetic film formed on a sheath of the cable

• US 6,534,708 B2
• Filed: 04/03/2001
• Issued: 03/18/2003
• Est. Priority Date: 04/04/2000
• Status: Expired due to Term

• Current Assignee: Tokin Corporation (Yageo Corporation)
• Original Assignee: NEC Tokin Corporation (Yageo Corporation)
• Inventors: Ono, Hiroshi, Awakura, Yoshio
• Primary Examiner(s): Reichard, Dean A.
• Assistant Examiner(s): Mayo, III, William H.
• Application Number:
  US09/825,474
• Publication Number:
  US 20010030121A1
• Time in Patent Office: 714 Days
• Field of Search: 174/36, 174/28, 174/102.R, 174/102.A, 174/102.SC, 174/102.P, 174/105.R, 174/106.R, 174/126.1, 174/126.4, 174/110.R, 333/243, 333/246
• US Class Current: 174/36
• CPC Class Codes: H01B 11/1083 the coating containing magnetic material

Abstract

A signal transmission cable (10) having a conductor portion for transmitting signals and an insulator sheath (14) covering the conductor portion, and a high loss magnetic film (15) [is] formed on at least one part of the outer surface of the insulator sheath. The high loss magnetic film has the maximum complex permeability μ″_max in a frequency range of 0.1-10 gigahertz (GHz). An example of a magnetic composition of the high loss magnetic film is a M-X-Y magnetic composition wherein M is a metallic magnetic material selected from among Fe, Co, and/or Ni, X is an element or elements other than M and Y, and Y is F, N, and/or O, the M-X-Y magnetic composition having a sufficient concentration of M in the composition so that the M-X-Y magnetic compostion has a saturation magnetization of 35-80% of that of the metallic magnetic material M alone.

Claims

1. A signal transmission cable comprising a conductor portion for transmitting an electric signal therethrough and an insulator sheath covering said conductor portion, wherein a high loss magnetic film is formed on at least one area of said insulator sheath and covers at least a part of an outer surface of said sheath, said high loss magnetic film having a thickness of 0.3-20 μ

m and the maximum complex permeability μ

″

_max in a frequency range of 0.1-10 gigahertz (GHz).

2. A signal transmission cable as claimed in claim 1, wherein said high loss magnetic film is a thin film formed by sputtering process.

3. A signal transmission cable as claimed in claim 1, wherein said high loss magnetic film is a thin film formed by vapor deposition process.

4. A signal transmission cable as claimed in claim 1, which is a coaxial cable further comprising an outer conductor portion around said conductor portion and an inner insulator layer disposed between said conductor portion and said outer conductor portion, said outer conductor portion being directly covered with said insulating sheath.

5. A signal transmission cable as claimed in claim 1, which further comprises an outer insulating sheath covering said high loss magnetic film.

6. A signal transmission cable comprising a conductor portion for transmitting an electric signal therethrough and an insulator sheath covering said conductor portion, wherein a high loss magnetic film is formed on at least one area of said insulator sheath and covers at least a part of an outer surface of said sheath, said high loss magnetic film having a thickness of 0.3-20 μ

m, a DC specific resistance of 100 μ

Ω

·

cm or more, and the maximum complex permeability μ

″

_max in a frequency range of 0.1-10 gigahertz (GHz).

7. A signal transmission cable as claimed in claim 6, wherein said high loss magnetic film is a thin film formed by sputtering process.

8. A signal transmission cable as claimed in claim 6, wherein said high loss magnetic film is a thin film formed by vapor deposition process.

9. A signal transmission cable as claimed in claim 6, which is a coaxial cable further comprising an outer conductor portion around said conductor portion and an inner insulator layer disposed between said conductor portion and said outer conductor portion, said outer conductor portion being directly covered with said insulating sheath.

10. A signal transmission cable as claimed in claim 6, which further comprises an outer insulating sheath covering said high loss magnetic film.

11. A signal transmission cable comprising a conductor portion for transmitting an electric signal therethrough and an insulator sheath covering said conductor portion, wherein a high loss magnetic film is formed on at least one area of said insulator sheath and covers at least a part of an outer surface of said sheath, said high loss magnetic film being made of a M-X-Y magnetic composition comprising M, X and Y, where M is a metallic magnetic material consisting of Fe, Co, and/or Ni, X being element or elements other than M and Y, and Y being F, N, and/or O, said M-X-Y magnetic composition having a concentration of M in the composition so that said M-X-Y magnetic composition has a saturation magnetization of 35-80% of that of the metallic bulk of magnetic material comprising M alone, and said high loss magnetic film having the maximum complex permeability μ

″

_max in a frequency range of 0.1-10 gigahertz (GHz).

12. A signal transmission cable as claimed in claim 11, wherein said M-X-Y magnetic composition has a complex permeability frequency response of a relatively narrow band where a relative bandwidth bwr is 200% or less, said relative bandwidth bwr is determined as a percentage ratio of bandwidth between two frequency points which shows the complex permeability as a half value μ

″

₅₀ of the maximum μ

″

_max, to center frequency of said bandwidth.

13. A signal transmission cable as claimed in claim 12, wherein said M-X-Y magnetic composition has a saturation magnetization which is 60-80% of the saturation magnetization of the metallic magnetic material M alone.

14. A signal transmission cable as claimed in claim 13, wherein said M-X-Y magnetic composition has a DC specific resistance of 100-700 μ

Ω

·

cm.

15. A signal transmission cable as claimed in claim 11, wherein said M-X-Y magnetic composition has a complex permeability frequency response of a relatively broad band where a relative bandwidth bwr is 150% or more, said relative bandwidth bwr is determined as a percentage ratio of bandwidth between two frequency points which shows the complex permeability as a half value μ

″

₅₀ of the maximum μ

″

_max, to center frequency of said bandwidth.

16. A signal transmission cable as claimed in claim 15, wherein said M-X-Y magnetic composition has a saturation magnetization which is 35-60% of the saturation magnetization of the metallic magnetic material M alone.

17. A signal transmission cable as claimed in claim 16, wherein said M-X-Y magnetic composition has a DC specific resistance of 500 μ

Ω

·

cm or more.

18. A signal transmission cable as claimed in claim 11, wherein said metallic magnetic material M is distributed as granular grains in a matrix composition consisting of X and Y.

19. A signal transmission cable as claimed in claim 18, wherein said granular grains have an average grain size of 1-40 nm.

20. A signal transmission cable as claimed in claim 11, wherein said high loss magnetic film is a thin film formed by sputtering process.

21. A signal transmission cable as claimed in claim 11, wherein said high loss magnetic film is a thin film formed by vapor deposition process.

22. A signal transmission cable as claimed in claim 11, wherein said high loss magnetic film has a thickness of 0.3-20 μ

m.

23. A signal transmission cable as claimed in claim 11, which is a coaxial cable further comprising an outer conductor portion around said conductor portion and an inner insulator layer disposed between said conductor portion and said outer conductor portion, said outer conductor portion being directly covered with said insulating sheath.

24. A signal transmission cable as claimed in claim 11, which further comprises an outer insulating sheath covering said high loss magnetic film.

25. A signal transmission cable comprising a conductor portion for transmitting an electric signal therethrough and an insulator sheath covering said conductor portion, wherein a high loss magnetic film is formed on at least one area of said insulator sheath and covers at least a part of an outer surface of said sheath, said high loss magnetic film being made of a M-X-Y magnetic composition comprising M, X and Y, where M is a metallic magnetic material consisting of Fe, Co, and/or Ni, X being at least one element selected form a group consisting of C, Bi, Si, Al, Mg, Ti, Zn, Hf, Sr, Nb, Ta, and rare-earth metals, and Y being F, N, and/or O, said M-X-Y magnetic composition having a concentration of M in the composition so that said M-X-Y magnetic composition has a saturation magnetization of 35-80% of that of the metallic bulk of magnetic material comprising M alone, and said high loss magnetic film having, a DC specific resistance of 100 μ

Ω

·

cm or more, and the maximum complex permeability μ

″

_max in a frequency range of 0.1-10 gigahertz (GHz).

26. A signal transmission cable as claimed in claim 25, wherein said M-X-Y magnetic composition has a complex permeability frequency response of a relatively narrow band where a relative bandwidth bwr is 200% or less, said relative bandwidth bwr is determined as a percentage ratio of bandwidth between two frequency points which shows the complex permeability as a half value μ

″

₅₀ of the maximum μ

″

_max, to center frequency of said bandwidth.

27. A signal transmission cable as claimed in claim 26, wherein said M-X-Y magnetic composition has a saturation magnetization which is 60-80% of the saturation magnetization of the metallic magnetic material M alone.

28. A signal transmission cable as claimed in claim 27, wherein said M-X-Y magnetic composition has-a DC specific resistance of 100-700 μ

Ω

·

cm.

29. A signal transmission cable as claimed in claim 25, wherein said M-X-Y magnetic composition has a complex permeability frequency response of a relatively broad band where a relative bandwidth bwr is 150% or more, said relative bandwidth bwr is determined as a percentage ratio of bandwidth between two frequency points which shows the complex permeability as a half value μ

″

₅₀ of the maximum μ

″

_max, to center frequency of said bandwidth.

30. A signal transmission cable as claimed in claim 29, wherein said M-X-Y magnetic composition has a saturation magnetization which is 35-60% of the saturation magnetization of the metallic magnetic material M alone.

31. A signal transmission cable as claimed in claim 30, wherein said M-X-Y magnetic composition has a DC specific resistance of 500 μ

Ω

·

cm or more.

32. A signal transmission cable as claimed in claim 25, wherein said metallic magnetic material M is distributed as granular grains in a matrix composition consisting of X and Y.

33. A signal transmission cable as claimed in claim 32, wherein said granular grains have an average grain size of 1-40 nm.

34. A signal transmission cable as claimed in claim 25, wherein said M-X-Y magnetic composition is a composition represented by a formula of Fe_α

—

Al_β

—

O_γ

.

35. A signal transmission cable as claimed in claim 25, wherein said high loss magnetic film is a thin film formed by sputtering process.

36. A signal transmission cable as claimed claim 25, wherein said high loss magnetic film is a thin film formed by vapor deposition process.

37. A signal transmission cable as claimed in claim 25, wherein said high loss magnetic film has a thickness of 0.3-20 μ

m.

38. A signal transmission cable as claimed in claim 25, which is a coaxial cable further comprising an outer conductor portion around said conductor portion and an inner insulator layer disposed between said conductor portion and said outer conductor portion, said outer conductor portion being directly covered with said insulating sheath.

39. A signal transmission cable as claimed in claim 25, which further comprises an outer insulating sheath covering said high loss magnetic film.