Miniature broadband acoustic transducer

• US 6,535,460 B2
• Filed: 08/23/2001
• Issued: 03/18/2003
• Est. Priority Date: 08/11/2000
• Status: Expired due to Term

• Current Assignee: Knowles Electronics Llc (Knowles Corporation)
• Original Assignee: Knowles Electronics Llc (Knowles Corporation)
• Inventors: Pederson, Michael, Loeppert, Peter V.
• Primary Examiner(s): Pihulic, Daniel T.
• Application Number:
  US09/935,754
• Publication Number:
  US 20020067663A1
• Time in Patent Office: 572 Days
• Field of Search: 367/188, 367/181, 367/178, 367/163, 367/174, 381/174
• US Class Current: 367/181
• CPC Class Codes: B81B 2201/0264 Pressure sensors
• CPC Class Codes: B81B 2203/0127 Diaphragms, i.e. structures separating two media that can control the passage from one medium to another; Membranes, i.e. diaphragms with filtering function
• CPC Class Codes: B81B 3/0072 For controlling internal stress or strain in moving or flexible elements, e.g. stress compensating layers
• CPC Class Codes: H04R 19/005 using semiconductor materials
• CPC Class Codes: H04R 31/00 Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor manufacture of microstructural arrangements of deformable or non-deformable structures in general B81C1/00182
• CPC Class Codes: H04R 31/006 Interconnection of transducer parts of diaphragm and outer suspension by moulding H04R31/003

Abstract

An acoustic transducer is disclosed including: a fixed perforated member; a freely movable diaphragm spaced from the perforated member; a support ring in the perforated member maintaining the proper spacing between the diaphragm and the perforated member near the perimeter; means of suspension allowing the diaphragm to rest freely on the support ring and yet mechanically decouples the diaphragm from the perforated member; means of applying an electrical field in the space between the perforated member and the diaphragm; means of detecting the change of electrical capacitance between the perforated member and the diaphragm when the diaphragm moves in response to an incident acoustic sound pressure wave.

Claims

1. An acoustic transducer comprising:

a cover member having a planar surface with a plurality of perforations therein;

a substrate operably attached to said perforated member;

a diaphragm positioned between said cover member and said substrate, said diaphragm laterally movable within a plane parallel to said planar surface of said cover member;

a circuit operably coupled to said diaphragm to apply an electrical field in the space between said perforated member and diaphragm;

a circuit operably coupled to said diaphragm and responsive to changes in electrical capacitance between said cover member and said diaphragm; and

wherein the cover member includes a perimeter of attachment between said cover member and said substrate that is shaped to reduce the sensitivity of said cover member to intrinsic internal bending moments.

2. The acoustic transducer of claim 1 wherein said perimeter is corrugated.

3. The acoustic transducer of claim 1 wherein said cover member and said substrate define a lateral restraint.

4. The acoustic transducer of claim 1 wherein one or more indentations are made in said diaphragm to prevent stiction between said diaphragm and said substrate.

5. The acoustic transducer of claim 1 wherein said cover member includes a support structure having one or more openings to reduce sensitivity of said cover member to intrinsic internal bending moments.

6. The acoustic transducer of claim 1 wherein one or more mechanical springs are operably connected to said cover member and said diaphragm.

7. The acoustic transducer of claim 1 wherein one or more coincident openings are made in said diaphragm and said cover member to provide a low frequency pressure equalization path across said diaphragm.

8. The acoustic transducer of claim 1 wherein one or more non-coincident openings are made in said diaphragm and said cover member.

9. The acoustic transducer of claim 1 wherein said cover member includes a support structure having one or more openings made therein to provide a low frequency pressure equalization path across said diaphragm.

10. The acoustic transducer of claim 1 wherein said cover member includes a support structure and said diaphragm is held in position against said support structure by electrostatic attraction forces generated between said diaphragm and said perforated member due to said electrical field.

11. The acoustic transducer of claim 1 wherein said diaphragm and cover member are made on a silicon wafer using photo lithographic techniques.

12. The acoustic transducer of claim 1 wherein said diaphragm and cover member are made from one or more materials consisting of carbon-based polymers, silicon, polycrystalline silicon, amorphous silicon, silicon dioxide, silicon nitride, silicon carbide, germanium, gallium arsenide, carbon, titanium, gold, iron, copper, chromium, tungsten, aluminum, platinum, palladium, nickel, tantalum and their alloys.

13. An acoustic transducer comprising:

a cover member having a planar surface with a plurality of perforations therein;

a substrate operably attached to said perforated member;

a diaphragm positioned between said cover member and said substrate, said diaphragm laterally movable within a plane parallel to said planar surface of said cover member;

a circuit operably coupled to said diaphragm to apply an electrical field in the space between said perforated member and diaphragm;

a circuit operably coupled to said diaphragm and responsive to changes in electrical capacitance between said cover member and said diaphragm; and

wherein said cover member includes a support structure having one or more openings made therein to provide a low frequency pressure equalization path across said diaphragm.

14. The acoustic transducer of claim 13 wherein the cover member includes a perimeter of attachment between said cover member and said substrate that is shaped to reduce the sensitivity of said cover member to intrinsic internal bending moments.

15. The acoustic transducer of claim 13 wherein said cover member and said substrate define a lateral restraint.

16. The acoustic transducer of claim 13 wherein one or more indentations are made in said diaphragm to prevent stiction between said diaphragm and said substrate.

17. The acoustic transducer of claim 13 wherein said cover member includes a support structure having one or more openings to reduce sensitivity of said cover member to intrinsic internal bending moments.

18. The acoustic transducer of claim 13 wherein one or more mechanical springs are operably connected to said cover member and said diaphragm.

19. The acoustic transducer of claim 13 wherein one or more coincident openings are made in said diaphragm and said cover member to provide a low frequency pressure equalization path across said diaphragm.

20. The acoustic transducer of claim 13 wherein one or more non-coincident openings are made in said diaphragm and said cover member.

21. The acoustic transducer of claim 13 wherein said perimeter is corrugated.

22. The acoustic transducer of claim 13 wherein said cover member includes a support structure and said diaphragm is held in position against said support structure by electrostatic attraction forces generated between said diaphragm and said perforated member due to said electrical field.

23. The acoustic transducer of claim 13 wherein said diaphragm and cover member are made on a silicon wafer using photo lithographic techniques.

24. The acoustic transducer of claim 13 wherein said diaphragm and cover member are made from one or more materials consisting of carbon-based polymers, silicon, polycrystalline silicon, amorphous silicon, silicon dioxide, silicon nitride, silicon carbide, germanium, gallium arsenide, carbon, titanium, gold, iron, copper, chromium, tungsten, aluminum, platinum, palladium, nickel, tantalum and their alloys.

25. An acoustic transducer comprising:

a cover member having a planar surface with a plurality of perforations therein;

a substrate operably attached to the perforated member;

a diaphragm positioned between the cover member and the substrate, the diaphragm laterally movable within a plane parallel to the planar surface of the cover member, wherein the cover member includes a perimeter of attachment between the cover member and the substrate that is shaped to reduce the sensitivity of the cover member to intrinsic internal bending moments.

26. The acoustic transducer of claim 25 wherein the perimeter is corrugated.

27. The acoustic transducer of claim 25 wherein the cover member and the substrate define a lateral restraint.

28. The acoustic transducer of claim 25 wherein the diaphragm includes an indentation to prevent stiction between the diaphragm and the substrate.

29. The acoustic transducer of claim 25 wherein the cover member includes a support structure having an opening to reduce sensitivity of the cover member to intrinsic internal bending moments.

30. The acoustic transducer of claim 25 including a mechanical spring operably connected to the cover member and the diaphragm.

31. The acoustic transducer of claim 25 wherein the diaphragm and the cover member include coincident openings to provide a low frequency pressure equalization path across the diaphragm.

32. The acoustic transducer of claim 31 including a plurality of the coincident openings.

33. The acoustic transducer of claim 25 wherein the cover member includes a support structure having an openings to provide a low frequency pressure equalization path across the diaphragm.

34. The acoustic transducer of claim 25 wherein the cover member includes a support structure for supporting the diaphragm when the transducer is biased.

35. An acoustic transducer comprising:

a substrate;

a cover member having a planar surface and a support structure;

a diaphragm positioned between the cover member and the substrate, the diaphragm laterally movable within a plane parallel to the planar surface of the cover member, wherein the support structure engages the periphery of the diaphragm when the transducer is biased, to maintain the spacing of the diaphragm from the cover member.

36. The transducer of claim 35 wherein the cover member includes a plurality of perforations.

37. The transducer of claim 35 wherein the support structure is continuous.

38. The transducer of claim 35 wherein the support structure comprises a plurality of bumps.

39. An acoustic transducer comprising:

a substrate;

a cover member having a planar surface and a support structure;

a diaphragm;

means for suspending the diaphragm from the substrate to permit free movement of the diaphragm within its plane, wherein the support structure engages the periphery of the diaphragm when the transducer is biased, to maintain the spacing of the diaphragm from the cover member.

40. The transducer of claim 39, wherein the suspending means comprises high compliance springs.

41. The transducer of claim 39, wherein the support structure is continuous.

42. The transducer of claim 39, wherein the support structure comprises a plurality of bumps.