Reagent dispensing valve

• US 6,537,505 B1
• Filed: 01/28/1999
• Issued: 03/25/2003
• Est. Priority Date: 02/20/1998
• Status: Expired due to Fees

• Current Assignee: Bio Dot Incorporated
• Original Assignee: Bio Dot Incorporated
• Inventors: Wilson, Anthony D., LaBudde, Edward V.
• Primary Examiner(s): Warden, Jill
• Assistant Examiner(s): Gordon, Brian R.
• Application Number:
  US09/238,285
• Time in Patent Office: 1,517 Days
• Field of Search: 422/100, 422/103, 222/504, 222/559, 251/129.17, 251/129.18, 738/632.3, 738/633.2, 738/637.2, 738/638.6, 738/64, 738/640.1, 738/641.3, 738/641.4, 738/641.6, 738/649.1
• US Class Current: 422/542
• CPC Class Codes: F16K 31/0651 the fluid passing through the solenoid coil
• CPC Class Codes: F16K 31/0658 Armature and valve member being one single element

Abstract

A reagent dispensing valve particularly adapted for dispensing precise microfluidic quantities of fluids. The valve includes a valve portion and a solenoid actuator that are in fluid isolation from one another. The valve portion includes a plunger and seat combination and the actuator is substantially decoupled from the fluid path through the valve. The fluid path through the valve is substantially non-tortuous, thereby minimizing localized fluid pressure drops, and hence undesirable gaseous bubble precipitation within the fluid. The valve is also configured to substantially prevent bubble accumulation. The valve can further include a bubble trap for trapping and removing bubbles.

Claims

1. A fluid dispensing valve, comprising:

a valve portion having a plunger and a seat disposed in a valve cavity;

an actuator in mechanical communication with said valve portion and configured to open and close said valve at a predetermined frequency and/or duty cycle by displacement of said plunger, said actuator being substantially in fluid isolation from said valve portion via a diaphragm; and

bubble removal means comprising a bubble trap in fluid communication with said valve portion and adapted to receive gaseous bubbles formed within the fluid in said valve.

2. The valve of claim 1, wherein fluid path through said valve is substantially decoupled from said actuator.

3. The valve of claim 1, wherein said actuator is a solenoid actuator.

4. The valve of claim 1, wherein said valve has an inlet passage in fluid communication with said valve cavity, and a fluid path through and between said inlet passage and said valve cavity is configured to minimize bubble formation and accumulation within said fluid in said valve.

5. The valve of claim 1, wherein said plunger and said seat define a valve orifice opening and are configured to minimize bubble formation within said fluid in and adjacent to said valve orifice opening.

6. The valve of claim 1, wherein said valve cavity is generally tapered in the direction of said seat.

7. The valve of claim 1, wherein said plunger is substantially blunt faced.

8. The valve of claim 1, wherein said plunger is substantially wedge faced.

9. The valve of claim 1, wherein said plunger is substantially spherically faced.

10. The valve of claim 1, wherein said actuator comprises a movable core in mechanical communication with said plunger.

11. The valve of claim 1, wherein said plunger is molded into said diaphragm.

12. The valve of claim 1, wherein said plunger has a resilient exterior.

13. The valve of claim 1, wherein said seat is substantially rounded.

14. The valve of claim 1, wherein said seat is substantially beveled.

15. The valve of claim 1, wherein said seat is substantially flat.

16. The valve of claim 1, wherein said diaphragm is fabricated from a resilient material.

17. The valve of claim 1, wherein said fluid flows into said valve cavity through a concentric feed.

18. The valve of claim 1, in combination with a positive displacement pump, a fluid reservoir, a tip and a nozzle to dispense precise quantities of said fluid.

19. The valve of claim 1, in combination with positive displacement means, a fluid reservoir, a tip and a nozzle to aspirate a source fluid.

20. A fluid dispensing valve, comprising:

a valve portion having a plunger and a seat, said plunger and said seat being disposed in a valve cavity to define a valve orifice opening, said valve cavity being generally tapered in the direction of said seat, said plunger and said seat being configured to reduce the pressure drop through said valve orifice opening;

an actuator in mechanical communication with said valve portion and configured to open and close said valve at a predetermined frequency and/or duty cycle by displacement of said plunger, said actuator being substantially interfaced with said valve portion through a diaphragm; and

bubble removal means comprising a bubble trap in fluid communication with said valve portion and adapted to receive gaseous bubbles formed within the fluid in said valve.

21. The valve of claim 20, wherein said actuator is substantially in fluid isolation from said valve portion via said diaphragm.

22. The valve of claim 20, wherein fluid path through said valve is substantially decoupled from said actuator.

23. The valve of claim 20, wherein said actuator is a solenoid actuator.

24. The valve of claim 20, wherein said valve has an inlet passage in fluid communication with said valve cavity, and a fluid path through and between said inlet passage and said valve cavity is configured to minimize bubble formation and accumulation within said fluid in said valve.

25. The valve of claim 20, wherein said plunger is substantially blunt faced.

26. The valve of claim 20, wherein said plunger is substantially wedge faced.

27. The valve of claim 20, wherein said plunger is substantially spherically faced.

28. The valve of claim 20, wherein said plunger is in mechanical communication with a movable core of said actuator.

29. The valve of claim 20, wherein said plunger is molded into said diaphragm.

30. The valve of claim 20, wherein said plunger has a resilient exterior.

31. The valve of claim 20, wherein said seat is substantially rounded.

32. The valve of claim 20, wherein said seat is substantially beveled.

33. The valve of claim 20, wherein said seat is substantially flat.

34. The valve of claim 20, wherein said diaphragm is fabricated from a resilient material.

35. The valve of claim 20, wherein said fluid flows into said valve cavity through a concentric feed.

36. The valve of claim 20, in combination with a positive displacement pump, a fluid reservoir, a tip and a nozzle to dispense precise quantities of said fluid.

37. The valve of claim 20, in combination with positive displacement means, a fluid reservoir, a tip and a nozzle to aspirate a source fluid.

38. A fluid dispensing valve, comprising:

a valve portion having a plunger and a seat being disposed in a valve cavity;

an actuator in mechanical communication with said valve portion and configured to open and close said valve at a predetermined frequency and/or duty cycle by displacement of said plunger, said actuator being substantially interfaced with said valve portion through a diaphragm; and

a bubble trap in fluid communication with said valve cavity, said bubble trap being disposed adjacent to and generally above said valve cavity, said bubble trap being configured and operable to trap and dispose of buoyant gaseous bubbles.

39. The valve of claim 38, wherein said actuator is substantially in fluid isolation from said valve portion via said diaphragm.

40. The valve of claim 38, wherein fluid path through said valve is substantially decoupled from said actuator.

41. The valve of claim 38, wherein said actuator is a solenoid actuator.

42. The valve of claim 38, wherein said valve has an inlet passage in fluid communication with said valve cavity, and a fluid path through and between said inlet passage and said valve cavity is configured to minimize bubble formation and accumulation within said fluid in said valve.

43. The valve of claim 38, wherein said plunger and said seat define a valve orifice opening and are configured to minimize bubble formation within said fluid in and adjacent to said valve orifice opening.

44. The valve of claim 38, wherein said valve cavity is generally tapered in the direction of said seat.

45. The valve of claim 38, wherein said plunger is substantially blunt faced.

46. The valve of claim 38, wherein said plunger is substantially wedge faced.

47. The valve of claim 38, wherein said plunger is substantially spherically faced.

48. The valve of claim 38, wherein said actuator comprises a movable core in mechanical communication with said plunger.

49. The valve of claim 38, wherein said plunger is molded into said diaphragm.

50. The valve of claim 38, wherein said plunger has a resilient exterior.

51. The valve of claim 38, wherein said seat is substantially rounded.

52. The valve of claim 38, wherein said seat is substantially beveled.

53. The valve of claim 38, wherein said seat is substantially flat.

54. The valve of claim 38, wherein said diaphragm is fabricated from a resilient material.

55. The valve of claim 38, wherein said fluid flows into said valve cavity through a concentric feed.

56. The valve of claim 38, further comprising bubble removal means.

57. The valve of claim 38, in combination with a positive displacement pump, a fluid reservoir, a tip and a nozzle to dispense precise quantities of said fluid.

58. The valve of claim 38, in combination with positive displacement means, a fluid reservoir, a tip and a nozzle to aspirate a source fluid.

59. A fluid dispensing valve, comprising:

a valve portion having a plunger and a seat, said plunger and said seat being disposed in a valve cavity to define a valve orifice opening, said valve cavity being generally tapered in the direction of said seat, said plunger and said seat being configured to reduce the pressure drop through said valve orifice opening, said plunger being substantially blunt faced and having a resilient exterior, said seat being substantially rounded, said plunger being adapted to seal against said seat, said fluid flowing into said valve cavity through a concentric feed;

a solenoid actuator to open and close said valve at a predetermined frequency and/or duty cycle by displacement of said plunger, said actuator being substantially in fluid isolation from said valve portion via a resilient diaphragm, the fluid path through said valve being substantially decoupled from said actuator, said plunger being in mechanical communication with a movable core of said actuator, said movable core being spring biased in the direction of said valve seat;

a bubble trap being in fluid communication with said valve cavity via said concentric feed and said cavity of said actuator fitting, said bubble trap being disposed adjacent to said cavity of said actuator fitting, said bubble trap having a cavity spaced from and disposed generally above said valve cavity, said cavity of said bubble trap being dimensioned to be substantially larger than said cavity of said actuator fitting, said bubble trap being configured and operable to trap and dispose of buoyant gaseous bubbles, said bubble trap being able to purge said fluid containing said bubbles in a sump;

whereby, said valve substantially minimizes bubble formation and accumulation in said fluid within said valve, said valve in combination with positive displacement means, a fluid reservoir, a tip and a nozzle being able to dispense precise quantities of said fluid and to aspirate a source fluid.

60. A fluid dispensing valve, comprising:

a valve portion having a plunger and a seat disposed in a valve cavity;

an actuator in mechanical communication with said valve portion and configured to open and close said valve at a predetermined frequency and/or duty cycle by displacement of said plunger, said actuator being substantially in fluid isolation from said valve portion via a diaphragm and the fluid path through said valve being substantially decoupled from said actuator; and

said valve having an inlet passage generally parallel to said plunger and a downwardly angled connection port intermediate said inlet passage and said valve cavity.

61. The valve of claim 60, wherein said valve portion has a concentric feed intermediate said connection port and said valve cavity to mitigate formation of stagnant fluid sites in said valve cavity.

62. The valve of claim 61, wherein said valve cavity is generally tapered towards said seat.

63. The valve of claim 62, wherein said valve further comprises bubble removal means.

64. The valve of claim 63, wherein said bubble removal means comprises a bubble trap in fluid communication with said inlet valve portion and adapted to receive gaseous bubbles formed within the fluid in said valve.

65. A fluid dispensing valve, comprising:

a valve portion having a plunger and a seat, said plunger and said seat being disposed in a valve cavity to define a valve orifice opening, said valve cavity being generally tapered in the direction of said seat, said plunger and said seat being configured to reduce the pressure drop through said valve orifice opening;

an actuator in mechanical communication with said valve portion and configured to open and close said valve at a predetermined frequency and/or duty cycle by displacement of said plunger, said actuator being substantially interfaced with said valve portion through a diaphragm and the fluid path through said valve being substantially decoupled from said actuator; and

said valve having an inlet passage generally parallel to said plunger and a downwardly angled connection port intermediate said inlet passage and said valve cavity.

66. The valve of claim 65, wherein said valve portion has a concentric feed intermediate said connection port and said valve cavity to mitigate formation of stagnant fluid sites in said valve cavity.

67. The valve of claim 66, wherein said valve further comprises bubble removal means.

68. The valve of claim 67, wherein said bubble removal means comprises a bubble trap in fluid communication with said inlet passage and adapted to receive gaseous bubbles formed within the fluid in said valve.

69. A valve for dispensing and/or aspirating a fluid, comprising:

a valve portion including a plunger and a seat within a valve cavity and operable to selectively open and close a fluid path through said valve, said valve comprising an inlet passage generally parallel to said plunger, said valve portion further including a downwardly angled connection passage intermediate said inlet passage and said valve cavity and a concentric feed intermediate said connection passage and said valve cavity;

a movable diaphragm sealingly fitted to said valve portion and in mechanical communication with said plunger; and

an actuator in mechanical communication with said diaphragm and substantially fluidly isolated from said valve portion, said actuator being configured to open and close said valve at a predetermined frequency and/or duty cycle by displacement of said plunger, said fluid path through said valve being substantially decoupled from said actuator.

70. The valve of claim 69, wherein said valve cavity is tapered in the direction of said seat.

71. The valve of claim 69, wherein said actuator has a movable portion in mechanical communication with said plunger.

72. The valve of claim 69, wherein said plunger has a resilient exterior.

73. The valve of claim 69, wherein said plunger has a generally cylindrical body portion and an end face.

74. The valve of claim 73, wherein said end face of said plunger and said seat are configured to selectively create a valve orifice opening to open said valve and sealingly engage one another to close said valve.

75. The valve of claim 69, wherein said actuator comprises a solenoid actuator.

76. The valve of claim 69, wherein said actuator comprises a piezoelectric actuator.

77. The valve of claim 69, in combination with positive displacement means to dispense and/or aspirate precise quantities of said fluid.

78. The valve of claim 69, in combination with a tip having a nozzle at one end for ejecting said fluid and/or drawing said fluid into said tip.

79. The valve of claim 78, wherein said tip has an inner surface which is tapered in the direction of said nozzle.

80. The valve of claim 69, further comprising bubble removal means.

81. The valve of claim 80, wherein said bubble removal means comprises a bubble trap in fluid communication with said inlet passage and configured and operable to receive gaseous bubbles formed within said fluid in said valve.

82. A valve for dispensing droplets of a fluid, comprising:

a valve portion including a plunger and a mating seat within a valve cavity and operable to selectively open and close a fluid path through said valve, said fluid path through said valve being substantially smooth and without sharp directional changes to substantially mitigate gaseous bubble formation within said fluid;

a movable diaphragm sealingly fitted to said valve portion and in mechanical communication with said plunger;

a solenoid actuator substantially fluidly isolated from said valve portion and having a movable core in mechanical communication with said diaphragm, said actuator being configured to open and close said valve at a predetermined frequency and/or duty cycle by displacement of said plunger, said fluid path through said valve being substantially decoupled from said actuator;

an inlet passage being generally parallel to said plunger; and

said valve portion having a downwardly angled connection passage intermediate said inlet passage and said valve cavity and a concentric feed intermediate said connection passage and said valve cavity.

83. The valve of claim 82, wherein said valve cavity is tapered in the direction of said seat.

84. The valve of claim 82, wherein said actuator has a movable core in mechanical communication with said plunger.

85. The valve of claim 82, wherein said plunger has a resilient exterior.

86. The valve of claim 82, wherein said plunger has a generally cylindrical body portion and an end face.

87. The valve of claim 86, wherein said end face of said plunger and said seat are configured to selectively create a valve orifice opening to open said valve and sealingly engage one another to close said valve.

88. The valve of claim 82, in combination with a positive displacement pump to dispense and/or aspirate precise quantities of said fluid.

89. The valve of claim 82, in combination with a tip having a nozzle at one end for ejecting said fluid in the form of droplets and/or drawing said fluid from a source into said tip.

90. The valve of claim 89, wherein said tip has an inner surface which is tapered in the direction of said nozzle.

91. The valve of claim 82, wherein said fluid comprises a reagent.

92. The valve of claim 82, further comprising bubble removal means.

93. The valve of claim 92, wherein said bubble removal means comprises a bubble trap in fluid communication with said valve portion and configured and operable to receive gaseous bubbles formed within said fluid in said valve.

94. A valve for dispensing droplets of a fluid, comprising:

a valve portion including a plunger and a mating seat within a valve cavity and operable to selectively open and close a fluid path through said valve, said fluid path through said valve being substantially smooth and without sharp directional changes to substantially mitigate gaseous bubble formation within said fluid;

a movable diaphragm sealingly fitted to said valve portion and in mechanical communication with said plunger;

a solenoid actuator substantially fluidly isolated from said valve portion and having a movable core in mechanical communication with said diaphragm, said actuator being configured to open and close said valve at a predetermined frequency and/or duty cycle by displacement of said plunger, said fluid path through said valve being substantially decoupled from said actuator; and

bubble removal means comprising a bubble trap in fluid communication with said valve portion and configured and operable to receive gaseous bubbles formed within said fluid in said valve.

95. The valve of claim 94, wherein said valve cavity is tapered in the direction of said seat.

96. The valve of claim 94, further comprising an inlet passage which is generally parallel to said plunger.

97. The valve of claim 96, wherein said valve portion has a downwardly angled connection passage intermediate said inlet passage and said valve cavity and a concentric feed intermediate said connection passage and said valve cavity.

98. The valve of claim 94, wherein said actuator has a movable core in mechanical communication with said plunger.

99. The valve of claim 94, wherein said plunger has a resilient exterior.

100. The valve of claim 94, wherein said plunger has a generally cylindrical body portion and an end face.

101. The valve of claim 100, wherein said end face of said plunger and said seat are configured to selectively create a valve orifice opening to open said valve and sealingly engage one another to close said valve.

102. The valve of claim 94, in combination with a positive displacement pump to dispense and/or aspirate precise quantities of said fluid.

103. The valve of claim 94, in combination with a tip having a nozzle at one end for ejecting said fluid in the form of droplets and/or drawing said fluid from a source into said tip.

104. The valve of claim 103, wherein said tip has an inner surface which is tapered in the direction of said nozzle.

105. The valve of claim 94, wherein said fluid comprises a reagent.