Micro-electro mechanical based optical attenuator

• US 6,538,816 B2
• Filed: 12/18/2000
• Issued: 03/25/2003
• Est. Priority Date: 12/18/2000
• Status: Expired due to Term

• Current Assignee: Lumentum Operations, LLC (Lumentum Holdings Inc.)
• Original Assignee: Viavi Solutions, Inc. (Lumentum Holdings Inc.)
• Inventors: Fuchs, R. Wayne, Keyworth, Barrie
• Primary Examiner(s): Font, Frank G.
• Assistant Examiner(s): Mooney, Michael P
• Application Number:
  US09/738,326
• Publication Number:
  US 20020076191A1
• Time in Patent Office: 827 Days
• Field of Search: 385/25, 385/33-35, 385/18, 385/23, 385/140, 359/578, 359/579, 359/577, 372/92, 372/99
• US Class Current: 359/578
• CPC Class Codes: G02B 26/0841 the reflecting element being moved or deformed by electrostatic means
• CPC Class Codes: G02B 6/266 the optical element being an attenuator
• CPC Class Codes: G02B 6/2746 comprising non-reciprocal devices, e.g. isolators, FRM, circulators, quasi-isolators magneto-optic non-reciprocal devices G02F1/093
• CPC Class Codes: G02B 6/32 having lens focusing means positioned between opposed fibre ends with lens being an integral part of the single fibre end G02B6/262
• CPC Class Codes: G02B 6/3512 the optical element being reflective, e.g. mirror
• CPC Class Codes: G02B 6/355 1x2 switch, i.e. one input and a selectable single output of two possible outputs
• CPC Class Codes: G02B 6/357 Electrostatic force electrostatic forces controlling reflecting elements in general G02B26/0841
• CPC Class Codes: G02B 6/358 Latching of the moving element, i.e. maintaining or holding the moving element in place once operation has been performed; includes a mechanically bistable system
• CPC Class Codes: G02B 6/3582 Housing means or package or arranging details of the switching elements, e.g. for thermal isolation
• CPC Class Codes: G02B 6/3594 Characterised by additional functional means, e.g. means for variably attenuating or branching or means for switching differently polarized beams
• CPC Class Codes: G02B 6/36 Mechanical coupling means G02B6/255, G02B6/42 take precedence

Abstract

The present invention relates to a micro-electromechanical optical attenuator and a method of operating the same. In prior art attenuators, the attenuation obtained from a deflection angle does not change uniformly over a range of interest. In addition, over a range of interest the required voltage to obtain a desired deflection changes as a nonlinear function. The cause of the poor control of prior art attenuators can be viewed graphically by examining the attenuation as a function of deflection, and the angle of deflection as a function of voltage. These functions combine to produce a very unstable voltage to attenuation response function. The present invention has found that by operating an electrostatic drive of a reflective optical attenuator in order to attain a low loss state with the mirror in a fully deflected position, the drive voltage can be reduced to increase attenuation in a very stable nearly linear attenuation vs. drive voltage response. The non-linearity of the attenuation vs. deflection function is countered by a deflection vs. voltage response that becomes increasingly stable with decreasing voltage. A resulting attenuation vs. voltage curve gives a superior, stable and nearly linear response. To achieve the novel drive method in accordance with the present invention, an adjustable substrate is provided for supporting the mirror drive which can be positioned to support the mirror at a maximum deflection position in a neutral, unpowered state.

Claims

1. A method for controlling a reflective attenuator in an optical system, having a lens system for directing a beam of light and a mirror for reflecting the directed beam of light, the mirror having a drive for selectively deflecting the mirror to achieve a desired attenuation comprising the steps of:

establishing a maximum deflection angle of the mirror corresponding to a maximum desired attenuation value in the optical system;

supporting the mirror drive in an unpowered state to position the mirror at the maximum deflection angle;

applying a voltage to the mirror drive to drive the mirror to a position to achieve optimum coupling; and

decreasing the applied voltage to the drive system to permit the mirror to return to a deflection position between optimum coupling and the maximum deflection angle to obtain a selected attenuation.

2. A method for controlling a reflective attenuator as defined in claim 1, wherein establishing a maximum deflection angle of the mirror includes providing a substrate for supporting the mirror drive and adjusting a position of the substrate to substantially parallel to the maximum deflection angle of the mirror.

3. A method for controlling a reflective attenuator as defined in claim 2, wherein the mirror is driven to a position corresponding to a negative angle equal to the maximum deflection angle position of the substrate to achieve optimum coupling.

4. A method for controlling a reflective attenuator as defined in claim 1, wherein the mirror is driven with an increased applied voltage to an electrostatic snap in point substantially at the optimum coupling position.

5. A method for controlling a reflective attenuator as defined in claim 4, wherein the applied voltage is decreased at the snap in point without changing the position of the mirror.

6. A method for controlling a reflective attenuator as defined in claim 1, wherein the mirror is driven against a hard stop to establish a substantially fixed optimum coupling position prior to reaching the electrostatic snap in point.

7. A method for controlling a reflective attenuator as defined in claim 1, wherein the mirror is driven against a hard stop to establish a substantially fixed position beyond an optimum coupling position prior to reaching the electrostatic snap in point.

8. A reflective optical attenuator comprising:

a lens system for directing a beam of light

a mirror disposed for reflecting the directed beam of light at least partially back to the lens system to a variable degree of coupling,

a drive system for selectively deflecting the mirror between a minimum attenuation state wherein the reflected beam of light is directed back to the lens system at a maximum degree of coupling, and a maximum attenuation state, and

a support for supporting the mirror for a movement between the minimum attenuation state and the maximum attenuation state, the support comprising at least one stop,

the support and the stop disposed such that when the drive system is activated, the mirror is deflected to rest or nearly rest against the stop in a position corresponding to the maximum degree of coupling and the minimum attenuation state, and when the drive system is non-activated, the mirror is spaced from the stop in a position corresponding to the maximum attenuation state.

9. A reflective optical attenuator as defined in claim 8, wherein the support comprises a moveable substrate.

10. A reflective optical attenuator as defined in claim 9 further including means for positioning the substrate at the selected maximum deflection angle.

11. A reflective optical attenuator as defined in claim 9, wherein the substrate includes a hard stop for establishing a substantially fixed optimum coupling position for the mirror.

12. A reflective optical attenuator as defined in claim 9, wherein the mirror and substrate comprise a microelectromechanical structure.

13. A reflective optical attenuator as defined in claim 12, wherein the mirror is deflectably supported by an integral fulcrum hinge.