Stent design with end rings having enhanced strength and radiopacity

• US 6,540,774 B1
• Filed: 08/31/1999
• Issued: 04/01/2003
• Est. Priority Date: 08/31/1999
• Status: Expired due to Term

• Current Assignee: Advanced Cardiovascular Systems Incorporated
• Original Assignee: Advanced Cardiovascular Systems Incorporated
• Inventors: Cox, Daniel L.
• Primary Examiner(s): Thaler, Michael H.
• Application Number:
  US09/387,150
• Time in Patent Office: 1,309 Days
• Field of Search: 623/1.16, 623/1.15, 623/1.18, 623/1.19, 623/1.2, 623/1.34, 606/198
• US Class Current: 623/1.15
• CPC Class Codes: A61F 2/91 made from perforated sheet material or tubes, e.g. perforated by laser cuts or etched holes
• CPC Class Codes: A61F 2/915 with bands having a meander structure, adjacent bands being connected to each other
• CPC Class Codes: A61F 2002/91516 the meander having a change in frequency along the band
• CPC Class Codes: A61F 2002/91533 characterised by the phase between adjacent bands
• CPC Class Codes: A61F 2002/91575 connected peak to trough
• CPC Class Codes: A61F 2230/0013 Horseshoe-shaped, e.g. crescent-shaped, C-shaped, U-shaped
• CPC Class Codes: A61F 2250/0018 differing in elasticity, stiffness or compressibility
• CPC Class Codes: A61F 2250/0032 differing in radiographic density
• CPC Class Codes: A61F 2250/0098 radio-opaque, e.g. radio-opaque markers
• CPC Class Codes: A61L 31/022 Metals or alloys
• CPC Class Codes: A61L 31/18 Materials at least partially X-ray or laser opaque

Abstract

An expandable stent having end rings with enhanced strength and radiopacity for implantation in a body lumen, such as an artery, is disclosed. The stent consists of a plurality of radially expandable cylindrical elements generally aligned on a common longitudinal stent axis and interconnected by one or more interconnecting members placed so that the stent is flexible in the longitudinal direction. The expandable cylindrical elements have regions which are subject to high stresses and regions subject to low stresses when the cylindrical elements are radially expanded. In order to increase the radiopacity of the stent, the width of the strut in the low stress region of the stent is designed to be wider than the width of the strut in the high stress regions. If a high radiopaque material is utilized and reduced radiopacity is desired, the width of the strut in the low stress region of the stent can be designed to be narrower than the strut width in the high stress regions. The end rings of the stent are strengthened by utilizing a plurality of W-shaped members having a strut construction which increases the overall hoop-strength of the ring.

Claims

1. A longitudinally flexible stent for implanting in a body lumen and expandable from a contracted condition to an expanded condition, comprising:

a plurality of adjacent cylindrical elements defining struts, the cylindrical elements being substantially independently expandable in a radial direction, the plurality of cylindrical elements defining a first end and a second end with at least one cylindrical element forming a center section therebetween;

a plurality of interconnecting members extending between the adjacent cylindrical elements and connecting the adjacent cylindrical elements to one another, the interconnecting members connecting the end cylindrical elements to the center section having a taper with the wider portion of the taper being connected to the end cylindrical elements; and

wherein at least one of said cylindrical elements has regions which experience high stresses and regions which experience low stresses during radial deployment, the width of the strut of the stent in the low stress regions being larger than the width of the strut of the stent in the high stress regions to increase the radiopacity of the stent.

2. The stent of claim 1, wherein each of said cylindrical elements has regions which experience high stresses and low stresses, the width of the struts in the low stress regions being larger than the width of the struts in the high stress regions to increase the radiopacity of the stent.

3. The stent of claim 1, wherein the cylindrical elements are formed in a generally serpentine wave pattern transverse to the longitudinal axis and contain alternating valley portions and, peak portions, which constitute the high stress regions of the stent.

4. The stent of claim 1, wherein the stent is made from a biocompatible material having low radiopacity.

5. The stent of claim 1, wherein the stent is formed from a biocompatible material selected from the group consisting of stainless steel, superelastic nickel titanium alloys, or thermal plastic polymers.

6. The stent of claim 1, wherein the width of the interconnecting members is larger than the width of the strut in the high stress regions.

7. The stent of claim 1, wherein each of the cylindrical elements at the first and second ends include at least three W-shaped portions.

8. A longitudinally flexible stent for implanting in a body lumen and expandable from a contracted condition to an expanded condition, comprising:

a plurality of adjacent cylindrical elements defining struts, each cylindrical element having a circumference extending about a longitudinal stent axis and being substantially independently expandable in a radial direction, wherein the plurality of adjacent cylindrical elements are arranged in alignment along the longitudinal stent axis and form a generally serpentine wave pattern transverse to the longitudinal axis containing alternating valley portions and peak portions with linking portions interconnecting said valley portions and peak portions, the plurality of cylindrical elements defining a first end and a second end with at least one cylindrical element forming a center section therebetween;

a plurality of interconnecting members extending between the adjacent cylindrical elements to connect adjacent cylindrical elements to one another, the interconnecting members connecting the end cylindrical elements to the center section having a taper with the wider portion of the taper being connected to the end cylindrical elements; and

wherein at least one cylindrical element has linking portions having strut widths which are wider than the strut widths of the valley portions and peak portions of said cylindrical element.

9. The stent of claim 8, wherein each of said cylindrical elements has linking portions having strut widths which are wider than the strut widths of the valley portions and peak portion of said cylindrical element.

10. The stent of claim 8, wherein the stent is made from a biocompatible material having low radiopacity.

11. The stent of claim 8, wherein the stent is formed from a biocompatible material selected from the group consisting of stainless steel, superelastic nickel titanium alloys, or thermal plastic polymers.

12. The stent of claim 8, wherein the width of the interconnecting members is larger than the width of the strut in the valley portions and peak portions.

13. The stent of claim 8, wherein each of the cylindrical elements at the first and second ends includes a plurality of W-shaped portions having strut widths in the linking portion of the W-shaped portion which are larger than the strut width in the remaining portion of the W-shaped portion to increase the strength and radiopacity of the ends of the stent.

14. A method for constructing a longitudinally flexible stent for implanting in a body lumen which is expandible from a contracted condition to an expanded condition, the method comprising the steps of:

providing a plurality of adjacent cylindrical elements, each cylindrical element having a circumference extending about a longitudinal stent axis and being substantially independently expandible in a radial direction, the plurality of cylindrical elements defining a first end and a second end with at least one cylindrical element forming a center section therebetween;

forming struts in each cylindrical element in a generally serpentine wave pattern transverse to the longitudinal axis and containing alternating valley portions and peak portion with linking portions interconnecting each of said alternating valley portions and peak portions;

providing a plurality of interconnecting members extending between the adjacent cylindrical elements to connect adjacent cylindrical elements to one another, the interconnecting members connecting the end cylindrical elements to the center section having a taper with the wider portion of the taper being connected to the end cylindrical elements; and

providing struts of the linking portions which are wider than the struts of the alternating valley portions and peak portions.

15. The method as defined in claim 14, wherein the stent is made from a biocompatible material having low radiopacity.

16. The method for constructing a longitudinally flexible stent as defined in claim 14, wherein interconnecting members have a strut width which is wider than the strut width of the alternating valley portions and peak portions.