Biosensor

• US 6,540,890 B1
• Filed: 11/01/2000
• Issued: 04/01/2003
• Est. Priority Date: 11/01/2000
• Status: Active Grant

• Current Assignee: Roche Diabetes Care Inc. (Roche Holding AG)
• Original Assignee: Roche Diagnostics Corporation (Roche Holding AG)
• Inventors: Hill, Brian S., Bhullar, Raghbir S., Walling, Douglas P.
• Primary Examiner(s): Warden, Jill
• Assistant Examiner(s): Noguerola, Alex
• Application Number:
  US09/704,145
• Time in Patent Office: 881 Days
• Field of Search: 204/403.01, 204/403.09, 204/403.14, 204/416, 204/403.02, 422/50, 422/58, 422/55
• US Class Current: 204/403.02
• CPC Class Codes: G01N 33/54366 Apparatus specially adapted for solid-phase testing
• CPC Class Codes: G01N 33/5438 Electrodes
• CPC Class Codes: Y10T 29/49002 Electrical device making

Abstract

A biosensor is provided that comprises a substrate, a reagent positioned on the substrate, and a cover including a first surface coupled to the substrate and a second surface. The first surface is carved so that it includes a flow channel therein. The flow channel extends over at least a portion of the reagent. In addition, the cover includes secondary channels extending on either side of the channel.

Claims

1. A biosensor comprising:

a substrate;

a reagent positioned on the substrate, and

a cover including opposite ends, a first surface coupled to the substrate and a second surface, the first surface having a flow channel carved therein, the flow channel being aligned with at least a portion of the reagent and having first and second floor portions facing the substrate, first opposite walls with a first height extending from the first floor portion adjacent to one end and second opposite walls having a second height extending from the second floor portion between the first opposite walls and the opposite end, the first height being greater than the second height.

2. The biosensor of claim 1, wherein one of the opposite ends is concave in shape.

3. The biosensor of claim 2, wherein the first floor portion and the first walls define a first portion having a first height and the second floor portion and the second walls define a second portion having a second height that is less than the first height.

4. The biosensor of claim 1, further comprising electrodes positioned on the substrate and wherein the channel extends across at least a portion of the electrodes.

5. A biosensor comprising:

a substrate;

a reagent positioned on the substrate, and

a cover including a first surface coupled to the substrate and a second surface, the first surface having a flow channel carved therein, the flow channel being aligned with at least a portion of the reagent, the cover further including opposite ends and the flow channel extends between the ends, the channel including a first portion having a first height and a second portion having a second height that is less than the first height, wherein

the first portion includes side walls that converge from one of the ends toward the second portion of the flow channel.

6. A biosensor comprising:

a substrate;

a reagent positioned on the substrate, and

a cover including a first surface coupled to the substrate and a second surface, the first surface having a flow channel carved therein, the flow channel being aligned with at least a portion of the reagent, the cover further including opposite ends and the flow channel extends between the ends,

wherein the channel includes a first portion that includes side walls that converge from one of the ends toward a second portion of the flow channel.

7. The biosensor of claim 6, wherein the reagent is aligned with the second portion of the flow channel.

8. A biosensor comprising:

a substrate;

a reagent positioned on the substrate, and

a cover including a first surface coupled to the substrate and a second surface, the first surface having a flow channel carved therein, the flow channel being aligned with at least a portion of the reagent,

wherein the first surface of the cover is formed to include secondary channels.

9. The biosensor of claim 8, wherein the secondary channels lie on opposite sides of the flow channel.

10. The biosensor of claim 8, wherein the secondary channels are each defined by a floor and a wall extending from the floor and the floor is formed to include an aperture.

11. The biosensor of claim 8, further comprising an adhesive positioned in the secondary channels.

12. A biosensor comprising:

a substrate;

a reagent positioned on the substrate; and

a cover including opposite ends, a first surface coupled to the substrate, and a second surface, the first surface having a flow channel carved therein, the flow channel extending between the opposite ends and having first and second floor portions facing the substrate, first opposite walls with a first height extending from the first floor portion adjacent to one end and second opposite walls having a second height extending from the second floor portion between the first opposite walls and the opposite end, the first height being greater than the second height.

13. The biosensor of claim 12, further comprising electrodes positioned on the substrate and the channel extends across at least a portion of the electrodes.

14. The biosensor of claim 12, wherein the first floor portion and the first walls define a first portion having a first height and the second floor portion and the second walls define a second portion having a second height that is less than the first height.

15. A biosensor comprising:

a substrate;

a reagent positioned on the substrate;

a cover including opposite ends, a first surface coupled to the substrate, and a second surface, the first surface having a flow channel carved therein, the flow channel extending between the opposite ends; and

electrodes positioned on the substrate and the channel extends across at least a portion of the electrodes,

wherein the cover is formed to include secondary channels.

16. The biosensor of claim 15, wherein the secondary channels are spaced-apart from the electrodes.

17. A biosensor comprising:

a substrate;

a reagent positioned on the substrate; and

a cover including opposite ends, a first surface coupled to the substrate, and a second surface, the first surface having a flow channel carved therein, the flow channel extending between the opposite ends, the channel including a first portion having a first height and a second portion having a second height that is less than the first height,

wherein the first portion includes walls that converge toward the second portion of the flow channel.

18. A method of forming a biosensor, the method comprises the steps of:

providing a substrate and a cover having first and second surfaces,

applying a reagent onto the substrate to define a reaction zone,

carving a channel in the first surface of the cover so that the channel includes at least one floor portion and walls extending from the at least one floor portion, and

coupling the cover on the substrate so that the floor portion faces the substrate and the channel extends over at least a portion of the reagent.

19. The method of claim 18, further comprising the step of forming an electrode set in the reaction zone.