Overload protector with control element

• US 6,542,062 B1
• Filed: 06/05/2000
• Issued: 04/01/2003
• Est. Priority Date: 06/11/1999
• Status: Expired due to Fees

• Current Assignee: Tecumseh Products Company
• Original Assignee: Tecumseh Products Company
• Inventors: Herrick, Kent B.
• Primary Examiner(s): Vortman, Anatoly
• Application Number:
  US09/586,857
• Time in Patent Office: 1,030 Days
• Field of Search: 337/85, 337/89, 337/97, 337/100-102, 337/112, 337/333, 337/342, 337/343, 337/377-380, 337/349, 337/56, 361/31, 361/32, 361/103, 361/105, 318/767, 318/778, 318/783
• US Class Current: 337/102
• CPC Class Codes: H01H 2037/5463 the bimetallic snap element forming part of switched circuit
• CPC Class Codes: H01H 37/004 with thermal image
• CPC Class Codes: H01H 61/002 Structural combination of a time delay electrothermal relay with an electrothermal protective relay, e.g. a start relay
• CPC Class Codes: H01H 61/02 wherein the thermally-sensitive member is heated indirectly, e.g. resistively, inductively

Abstract

A hermetic compressor is disclosed having an electric motor, a compressor unit, and an overload protector within a hermetically sealed housing. The overload protector includes a thermally activated switching device for selectively providing current to the electric motor, a heater element thermally coupled to the switching device, and a control circuit controlling the heater element. The overload protector allows the disconnection of power to the motor due to factors and conditions specified in the remotely located control circuit.

Claims

1. A hermetic compressor comprising:

a hermetically sealed housing;

an electric motor disposed in said housing and having a stator and rotor;

a compressor unit disposed in said housing and driven by said motor; and

an overload protector comprising;

a thermally activated switching device for selectively providing current to said electric motor, said switching device including a first heater element;

a second heater element thermally coupled to said switching device; and

a control circuit providing a control signal activating said second heater element, said control circuit not electrically connected to said electric motor.

2. The hermetic compressor of claim 1 in which said electric rotor is a single phase electric motor.

3. The hermetic compressor of claim 1 in which said electric motor is a three phase electric motor.

4. The hermetic compressor of claim 1 in which said electric motor is a permanent split capacitor motor.

5. The hermetic compressor of claim 1 in which said electric motor is a repulsion-start, induction-run motor.

6. The hermetic compressor of claim 1 wherein said control circuit is disposed externally of said housing.

7. The hermetic compressor of claim 1 wherein said overload protector includes a second heater element thermally coupled to and electrically connected in series with said switching device.

8. A hermetic compressor comprising:

a hermetically sealed housing;

an electric motor disposed in said housing and having a plurality of windings;

a compressor unit disposed in said housing and driven by said motor;

a contactor module electrically connected to said electric motor and having a thermally activated switching device for selectively providing current to said electric motor and at least one heater element thermally coupled to said switching device; and

a control assembly electrically connected to said contactor module and having a heater element control circuit providing a control signal activating said heater element, said control circuit not electrically connected to said electric motor.

9. The hermetic compressor of claim 8, wherein said contactor module includes current sensors and said control assembly includes a current sensor circuit for determining current to said electric motor.

10. The hermetic compressor of claim 8 wherein said control assembly is remotely located.

11. A hermetic compressor comprising:

a hermetically sealed housing;

an electric motor disposed in said housing and having a plurality of windings;

a compressor unit disposed in said housing and driven by said motor;

a contactor module electrically connected to said electric motor and having a thermally activated switching device for selectively providing current to said electric motor and at least one heater element thermally coupled to said switching device; and

a control assembly electrically connected to said contactor module and having a heater element control circuit for activating said heater element;

said contactor module includes a relay for controlling said heater element and said heater element control circuit includes a relay controller for operating said relay.

12. The hermetic compressor of claim 11, wherein said contactor module includes a current sensor circuit for determining current to said electric motor.

13. A hermetic compressor comprising:

a hermetically sealed housing;

an electric motor disposed in said housing and having a plurality of windings;

a compressor unit disposed in said housing and driven by said motor;

a contactor module electrically connected to said electric motor and having a thermally activated switching device for selectively providing current to said electric motor and at least one heater element thermally coupled to said switching device; and

a control assembly electrically connected to said contactor module and having a heater element control circuit for activating said heater element;

said control assembly includes a microprocessor.

14. A hermetic compressor comprising:

a hermetically sealed housing;

an electric motor disposed in said housing and having a plurality of windings;

a compressor unit disposed in said housing and driven by said motor;

a contactor module electrically connected to said electric motor and having a thermally activated switching device for selectively providing current to said electric motor and at least one heater element thermally coupled to said switching device; and

a control assembly electrically connected to said contactor module and having a heater element control circuit for activating said heater element;

said control assembly includes an input/output interface circuit for transmitting information to and receiving information from said control assembly.

15. A hermetic compressor comprising:

a hermetically sealed housing;

an electric motor disposed in said housing and having a plurality of windings;

a compressor unit disposed in said housing and driven by said motor;

a contactor module electrically connected to said electric motor and having a thermally activated switching device for selectively providing current to said electric motor and at least one heater element thermally coupled to said switching device; and

a control assembly electrically connected to said contactor module and having a heater element control circuit for activating said heater element;

said contactor module includes at least one inductive pickup and said control assembly includes a winding sensor circuit electrically connected to said inductive pickup for determining the condition of said windings.

16. A hermetic compressor comprising:

a hermetically sealed housing;

an electric motor disposed in said housing and having a plurality of windings;

a compressor unit disposed in said housing and driven by said motor;

a contactor module electrically connected to said electric motor and having a thermally activated switching device for selectively providing current to said electric motor and at least one heater element thermally coupled to said switching device;

a control assembly electrically connected to said contactor module and having a heater element control circuit for activating said heater element; and

an oil sensor, said control assembly including a low oil sensor circuit electrically connected to said oil sensor for determining a low oil condition.