Toy with skin coupled to movable part

• US 6,544,094 B1
• Filed: 08/02/2001
• Issued: 04/08/2003
• Est. Priority Date: 08/03/2000
• Status: Active Grant

• Current Assignee: Hasbro Inc.
• Original Assignee: Hasbro Inc.
• Inventors: Olson, Jeffrey H., Craft, Adam B., Hall, Peter, Maddocks, Richard
• Primary Examiner(s): Banks, Derris H.
• Assistant Examiner(s): ABDELWAHED, ALI F
• Application Number:
  US09/920,327
• Time in Patent Office: 614 Days
• Field of Search: 463/21, 461/00, 461/75, 462/68, 462/98, 463/00, 463/01, 463/30, 463/37, 463/43, 463/70, 463/71, 463/76, 463/73, 463/75, 463/72, 463/89, 463/92
• US Class Current: 446/175
• CPC Class Codes: A63H 3/365 allowing a choice of facial features, e.g. to change the facial expression change of expression through animation A63H3/48, self-moving A63H13/005; movable eyes A63H3/40
• CPC Class Codes: A63H 3/48 Mounting of parts within dolls, e.g. automatic eyes or parts for animation self-moving A63H13/00

Abstract

A toy includes a body that has a fixed part, a movable part secured to the fixed part, and a flexible elastomer skin. The flexible elastomer skin covers at least a portion of the fixed part and couples to the movable part. The flexible skin moves in response to movement of the movable part.

Claims

1. A toy comprising:

a body including a fixed part;

a movable part secured to the fixed part and having an opening;

a flexible elastomer skin that covers at least a portion of the fixed part and couples to the movable part; and

an attachment piece that is attached to the flexible elastomer skin and is inserted into the opening of the movable part;

wherein the attachment piece couples the flexible elastomer skin to the movable part;

wherein the flexible elastomer skin moves in response to movement of the movable part.

2. The toy of claim 1, wherein the flexible elastomer skin has a hardness in a range of 10 to 15 durometer on a shore A scale.

3. The toy of claim 1, wherein the flexible elastomer skin is a thermoplastic.

4. The toy of claim 1, wherein the flexible elastomer skin has a thickness of 0.8 mm to 1.2 mm.

5. The toy of claim 1, wherein the flexible elastomer skin is made of styrene butadiene styrene.

6. The toy of claim 1, wherein the flexible elastomer skin is made of styrene ethylene-butylene styrene.

7. The toy of claim 1, wherein the flexible elastomer skin is made from a combination of styrene butadiene styrene and styrene ethylene-butylene styrene.

8. The toy of claim 1, wherein the flexible elastomer skin has a specific gravity of 0.9 to 1.05.

9. The toy of claim 1, further comprising sensors that detect sensory inputs and generate signals.

10. The toy of claim 9, wherein the sensors include motion, auditory, and light sensors.

11. The toy of claim 9, wherein the sensors include sensors that detect pressure applied to the toy.

12. The toy of claim 9, wherein the sensors include sensors that detect a tilting of the toy.

13. The toy of claim 9, further comprising:

an electro-mechanical system that drives the movable part; and

a controller that detects the generated signals from the sensors, and in response to the generated signals, activates the electro-mechanical system to move the movable part.

14. The toy of claim 1, wherein the fixed part has a shape of a head.

15. The toy of claim 1, wherein the movable part has a shape of an eye.

16. The toy of claim 1, wherein the movable part has a shape of an ear.

17. The toy of claim 1, wherein the movable part has a shape of a mouth.

18. The toy of claim 1, wherein the flexible elastomer skin that covers at least the portion of the fixed part is molded to the portion of the fixed part.

19. The toy of claim 1, wherein the flexible elastomer skin that covers at least the portion of the fixed part is removable from the portion of the fixed part.

20. The toy of claim 1, wherein the opening includes a slot and the attachment piece is inserted into the slot using a snap fit connection.

21. A toy comprising:

a body including a fixed part;

a movable part secured to the fixed part;

a flexible elastomer skin that covers at least a portion of the fixed part and couples to the movable part; and

an attachment piece that couples the flexible elastomer skin to the movable part,

wherein the flexible elastomer skin is insert molded to the attachment piece and the attachment piece is connected to the movable part,

wherein the flexible elastomer skin moves in response to movement of the movable part.

22. A toy comprising:

a body including a fixed part;

a movable part secured to the fixed part; and

a front facial area that covers at least a portion of the fixed part, the front facial area comprising;

a rigid piece that attaches the front facial area to the portion of the fixed part, and

a flexible elastomer skin molded to the rigid piece and coupled to the movable part;

wherein the flexible elastomer skin coupled to the movable part moves in response to movement of the movable part.

23. The toy of claim 22, in which the flexible elastomer skin is molded to the rigid piece using injection molding.

24. The toy of claim 22, in which the front facial area further comprises an attachment piece that couples the flexible elastomer skin to the movable part, wherein the flexible elastomer skin is molded to the attachment piece.

25. The toy of claim 24, in which the flexible elastomer skin is injection molded to the attachment piece.