Apparatus and method for removing a needle from a syringe

• US 6,545,242 B1
• Filed: 10/04/2001
• Issued: 04/08/2003
• Est. Priority Date: 10/04/2001
• Status: Expired due to Term

• Current Assignee: Q Care International, LLC
• Original Assignee: Q Care International, LLC
• Inventors: Butler, William F.
• Primary Examiner(s): Evans, Geoffrey S.
• Application Number:
  US09/971,302
• Time in Patent Office: 551 Days
• Field of Search: 219/68, 604/110, 839/44
• US Class Current: 219/68
• CPC Class Codes: A61M 2005/3283 using electric current between electrodes
• CPC Class Codes: A61M 5/3278 Apparatus for destroying used needles or syringes needle resheathing means destroying the needle A61M5/321
• CPC Class Codes: Y10S 83/944 Syringe needle

Abstract

A method and apparatus for removing the needle portion of a hypodermic syringe and simultaneously sterilizing and destroying the needle portion of a hypodermic syringe, thereby eliminating the risk of infection by microorganisms that may be present in or on the needle. When a syringe is inserted into the apparatus, the needle is heated to a temperature sufficient to melt or at least soften the needle, and sufficient to inactivate any virus, bacteria, yeast, or other microorganism remaining on or within the needle. The needle also is cur at the location of melting so that the needle is removed from the remaining portion of the syringe. The heating and cutting elements are part of a disposable cartridge, which also contains the cut-off needle portions.

Claims

1. An apparatus for removing the needle portion of a syringe, comprising:

a housing;

a needle cartridge for receiving a needle in a loading position, said needle cartridge being selectably movable within said housing from the loading position to a cut-off position;

first and second contact surfaces associated with said needle cartridge; and

means operative to move the contact surfaces to contact a needle received in the loading position, in response to moving the needle cartridge to the cut-off position.

2. The apparatus of claim 1, wherein said first and second contact surfaces move to sever a portion of said needle when said needle cartridge is moved to the cut-off position.

3. The apparatus of claim 2, further comprising a waste compartment located within said needle cartridge for receiving the severed portion of said needle, the waste compartment having an upper portion with an opening located generally beneath said contact surfaces.

4. The apparatus of claim 1, further comprising an electrical power supply connected to the contact surfaces and operative to supply sufficient current to melt a portion of the needle when said needle cartridge is in the cut-off position, so that the contact surfaces can sever the molten portion.

5. The apparatus of claim 1, further comprising a spring operatively associated with said housing, and urging said needle cartridge to the loading position in the absence of external force applied to said needle cartridge, so that external force exerted against said needle cartridge compresses said spring, and covers said needle cartridge to move from the loading position to the cut-off position.

6. The apparatus of claim 5, wherein said needle cartridge comprises:

a port for receiving the needle portion of a syringe in the loading position while preventing entry of a barrel portion from which the needle portion extends; and

a flame-retarding member disposed between the port and the contact surfaces so as to inhibit sparks from escaping the port as the needle is melted and severed from the barrel portion.

7. Apparatus for removing the needle portion of a syringe, comprising:

a housing;

a needle cartridge removably associated with the housing and selectably movable relative to the housing between a loading position and a cutoff position;

means operatively associated with the needle cartridge and the housing to urge the cartridge to the loading position and responsive to force exerted on the cartridge in opposition to the urging to allow the cartridge to move to the cutoff position;

the needle cartridge having a port for receiving a needle portion of a syringe along a predetermined path of entry while preventing entry of a barrel portion from which the needle portion extends;

a pair of contact elements associated with the needle cartridge at one side of the port;

the contact elements being in mutually opposed relation to each other and in predetermined alignment alongside the entry path as the cartridge is in the loading position;

a source of electric current connected in circuit with the contact elements; and

means operative in response to movement of the needle cartridge to the cut-off position to urge at least one contact element into contact with a needle occupying the entry path, whereupon the needle contacts both contact elements so that the contact elements establish a flow of current through a needle portion sufficient to melt the needle portion,

whereupon the contact elements separate the needle from the barrel of the syringe.

8. Apparatus as in claim 7, wherein the contact elements are offset from each other a distance along the entry path for the needle, so that the current flows through the needle along that distance.

9. Apparatus as in claim 7, wherein:

the housing is open at an upper end to receive the needle cartridge within the housing;

the needle receiving port is at an upper end of the needle cartridge so as to receive needles along a substantially vertical entry path including the port; and

the needle cartridge is movable from the loading position to the cutoff position along a substantially vertical path, so that needles may be inserted into the port irrespective of angular position around the entry path.

10. Apparatus as in claim 7, wherein:

the removable needle cartridge has a first portion received in stationary relation with the housing, and a second portion selectably movable relative to the first portion and to the housing; and

the contact elements move with the second portion to contact a needle in the entry path when the second portion is moved to the cutoff position.

11. Apparatus as in claim 10, further comprising:

an actuating member associated with said at least one contact element in the second portion of the needle cartridge and having an operating member engaging the first portion of the needle cartridge; and

the actuating member being operative to move said at least one contact element toward the needle entry path in response to movement of the second portion to the cutoff position.

12. Apparatus as in claim 11, wherein:

both the contact elements are movable relative to the needle entry path in response to the actuating member.

13. Apparatus as in claim 11, wherein:

each contact element is on a separate lever; and

each such lever is movable in response to the actuating member so that both contact elements move relative to the needle entry path.

14. Apparatus as in claim 7, wherein:

the source of electric current is in the housing, and further comprising;

electrical conductors in the needle cartridge extending from the contact elements to a connector operative to establish electrical contact with the source in the housing when the needle cartridge is inserted into the housing; and

control means responsive to the electrical circuit to count the number of needle removals performed by the needle cartridge.

15. Apparatus as in claim 14, further comprising:

means responsive to a predetermined number of counted needle removals for a needle cartridge to disable operation of the apparatus until the needle cartridge is replaced.

16. Apparatus as in claim 14, wherein:

the needle cartridge includes a memory element having a first state indicating an unused condition and operative to change to a second state in response to inserting the needle cartridge in the housing.

17. Apparatus as in claim 16, wherein:

the control means is responsive to the second state of the memory element to disable operation of the apparatus if a needle cartridge with the memory element in the second state is installed in the housing.

18. Apparatus as in claim 16, wherein:

the control means is responsive to the first state of the memory element, in a needle cartridge installed in the housing, to change the state of that memory element to the second state, so that the needle cartridge thereafter is identifiable as used.

19. Apparatus as in claim 15, wherein:

the needle cartridge includes a memory element having a first state corresponding to an unused condition and operative to change to a second state corresponding to a used condition; and

the control means is responsive to the first state of the memory element, in a needle cartridge installed in the housing, to reset the counter so as to enable operation with that needle cartridge, and to change the state of the memory element to the second state so that the needle cartridge is no longer unused.

20. Apparatus as in claim 18, wherein:

the memory element comprises a fusible link in the needle cartridge, and circuit means operatively associating that fusible link with the control means when the needle cartridge is installed in the housing.

21. A needle cartridge for removable association with apparatus for removing the needle portion of a syringe, the needle cartridge comprising:

a first portion receivable in stationary relation with the housing, and a second portion selectably movable between a loading position and a cutoff position relative to the first portion and to the housing;

a port associated with the second portion for receiving a needle portion of a syringe along a predetermined path of entry while preventing entry of a barrel portion from which the needle portion extends;

a pair of contact elements associated with the needle cartridge at one side of the port;

the contact elements being in mutually opposed relation to each other and in predetermined alignment alongside the entry path as the cartridge is in the loading position;

means operative in response to movement of the needle cartridge to the cut-off position to urge at least one contact element into contact with a needle occupying the entry path; and

electrical conductors extending from the contact elements to a connection operative to establish electrical contact with a power source associated with the housing within which the needle cartridge is received, so that the contact elements establish a flow of current through a needle portion sufficient to melt the needle portion;

whereupon the contact elements separate the needle from the barrel of the syringe.

22. The needle cartridge as in claim 21, wherein the contact elements are offset from each other a distance along the entry path for the needle, so that the current flows through the needle along that distance.

23. The needle cartridge, as in claim 21, further comprising:

an actuating member associated with said at least one contact element in the second portion of the needle cartridge and having an operating member engaging the first portion of the needle cartridge; and

the actuating member being operative to move said at least one contact element toward the needle entry path in response to movement of the second portion to the cutoff position.

24. The needle cartridge, as in claim 23, wherein:

both the contact elements are movable relative to the needle entry path in response to the actuating member.

25. The needle cartridge, as in claim 23, wherein:

each contact element is on a separate lever; and

each such lever is movable in response to the actuating member so that both contact elements move relative to the needle entry path.

26. The needle cartridge, as in claim 21, further comprising:

a memory element having a first state corresponding to an unused condition of the needle cartridge and operative to change to a second state corresponding to a used condition; and

means communicating the state of the memory element to a control element associated the housing with which the needle cartridge is received.

27. The needle cartridge, as in claim 26, wherein:

the memory element comprises a fusible link in the needle cartridge, and circuit means operatively associating that fusible link with control means associated with the housing within which the needle cartridge is received.

28. A method for removing the needle portion of a syringe, comprising the steps of:

inserting a needle into a needle cartridge in a loading position, the needle cartridge being movably associated with a housing;

moving the needle cartridge from the loading position to a cut-off position;

causing a first contact surface and a second contact surface of the needle cartridge to move into contact with the needle when the needle cartridge is in the cut-off position;

causing an electrical current to pass through the first contact surface and the second contact surface sufficient to melt a portion of the needle contacted by the surface; and

severing the needle at the melted portion with the first and second contact surfaces.

29. The method of claim 28 wherein the step of inserting said needle includes inserting said needle into a port in said needle cartridge such that the neck and shoulder portions of said syringe contact said port;

and then

exerting downward force on said needle cartridge through the neck and shoulder portions of said syringe, so as to move the needle cartridge relative to the housing.