Sensor for the detection of the direction of a magnetic field having magnetic flux concentrators and hall elements

• US 6,545,462 B2
• Filed: 08/08/2001
• Issued: 04/08/2003
• Est. Priority Date: 08/21/2000
• Status: Expired due to Term

• Current Assignee: Melexis Tessenderlo NV
• Original Assignee: Sentron AG (Sensinnovat BVBA)
• Inventors: Popovic, Radivoje, Schott, Christian, Racz, Robert
• Primary Examiner(s): Lefkowitz, Edward
• Assistant Examiner(s): Aurora, Reena
• Application Number:
  US09/924,899
• Publication Number:
  US 20020021124A1
• Time in Patent Office: 608 Days
• Field of Search: 324/235, 324/207.2, 324/207.25, 324/251, 324/252, 324/173, 324/174, 324/207.21, 327/511, 338/32.H, 338/32.R, 257/421, 735/143.1, 310/68.B
• US Class Current: 324/207.2
• CPC Class Codes: G01D 2205/40 Position sensors comprising arrangements for concentrating or redirecting magnetic flux
• CPC Class Codes: G01D 5/145 influenced by the relative movement between the Hall device and magnetic fields see G01R33/06
• CPC Class Codes: G01R 33/07 Hall effect devices
• CPC Class Codes: G01R 33/077 Vertical Hall-effect devices

Abstract

A sensor for the detection of the direction of a magnetic field comprises one single magnetic field concentrator with a flat shape and at least a first horizontal Hall-effect element and a second horizontal Hall-effect element, whereby the Hall-effect elements are arranged in the area of the edge of the magnetic field concentrator. Within its environment, the magnetic field concentrator alters the course of the field lines of the magnetic field and, in particular, has the effect that the field lines which, in the absence of the magnetic field concentrator would run parallel to the surface of the Hall-effect elements penetrate the Hall-effect elements almost vertically to their surface. Instead of horizontal Hall-effect elements, vertical Hall-effect elements can also be used when they are arranged beside the magnetic field concentrator. The sensor is particularly suitable as an angle sensor.

Claims

1. A sensor for the detection of the direction of a magnetic field, comprising:

a magnetic field concentrator having a generally flat shape extending substantially in a first plane,

a first Hall-effect element or a first group of Hall-effect elements for measuring a first component of the magnetic field in said first plane and a second Hall-effect element or a second group of Hall-effect elements for measuring a second component of the magnetic field in said first plane, wherein the Hall-effect elements are positioned near a peripheral edge of the magnetic field concentrator in a second plane that is substantially parallel to said first plane.

2. A sensor according to claim 1, further comprising a third Hall-effect element or a third group of Hall-effect elements and a fourth Hall-effect element or a fourth group of Hall-effect elements each of which are positioned in said second plane near the peripheral edge of the magnetic field concentrator, and wherein the magnetic field concentrator has a center of symmetry wherein the first Hall-effect element or the first group of Hall-effect elements and the third Hall-effect element or the third group of Hall-effect elements are arranged symmetrically in relation to the center of symmetry, and the second Hall-effect element or the second group of Hall-effect elements and the fourth Hall-effect element or the fourth group of Hall-effect elements are arranged symmetrically in relation to the center of symmetry.

3. Sensor according to claim 2, wherein the Hall-effect elements are horizontal Hall-effect elements that are positioned interior the peripheral edge of the magnetic field concentrator.

4. Use of a sensor according to claim 3 as an angle sensor for determining the rotational position of an object rotatable around a rotary axis, whereby a permanent magnet is secured to the rotary axis, wherein the distance between the sensor and the permanent magnet is selected so that the magnetic field concentrator is magnetically at least partially saturated.

5. Sensor according to claim 2, wherein the Hall-effect elements are vertical Hall-effect elements positioned outside the peripheral edge of the magnetic field concentrator.

6. Use of a sensor according to claim 5 an angle sensor for determining the rotational position of an object rotatable around a rotary axis, whereby a permanent magnet is secured to the rotary axis, wherein the distance between the sensor and the permanent magnet is selected so that the magnetic field concentrator is magnetically at least partially saturated.

7. Sensor according to claim 2, wherein the magnetic field concentrator is made of metal glass.

8. Use of a sensor according to claim 2 as an angle sensor for determining the rotational position of an object rotatable around a rotary axis, whereby a permanent magnet is secured to the rotary axis, wherein the distance between the sensor and the permanent magnet is selected so that the magnetic field concentrator is magnetically at least partially saturated.

9. A sensor according to claim 1, wherein the Hall-effect elements are horizontal Hall-effect elements that are positioned interior the peripheral edge of the magnetic field concentrator.

10. Use of a sensor according to claim 9 as an angle sensor for determining the rotational position of an object rotatable around a rotary axis, whereby a permanent magnet is secured to the rotary axis, wherein the distance between the sensor and the permanent magnet is selected so that the magnetic field concentrator is magnetically at least partially saturated.

11. Sensor according to claim 1, wherein the Hall-effect elements are vertical Hall-effect elements positioned outside the peripheral edge of the magnetic field concentrator.

12. Use of a sensor according to claim 11 as an angle sensor for determining the rotational position of an object rotatable around a rotary axis, whereby a permanent magnet is secured to the rotary axis, wherein the distance between the sensor and the permanent magnet is selected so that the magnetic field concentrator is magnetically at least partially saturated.

13. Sensor according to claim 1, wherein the magnetic field concentrator is made of metal glass.

14. Use of a sensor according to claim 1 as an angle sensor for determining the rotational position of an object rotatable around a rotary axis, whereby a permanent magnet is secured to the rotary axis, wherein the distance between the sensor and the permanent magnet is selected so that the magnetic field concentrator is magnetically at least partially saturated.

15. Sensor for the detection of the direction of a magnetic field, comprising:

at least three magnetic field concentrators of generally flat shape arranged in a plane symmetrically relative to a point of symmetry, each magnetic field concentrator having an edge facing an edge of a neighbouring magnetic field concentrator, wherein a portion of each of the facing edges are substantially parallel to each other, and

each of the magnetic field concentrators having a Hall-effect element or a group of Hall-effect elements associated therewith, wherein the Hall-effect elements are arranged near said portion of the edge thereof.

16. Sensor according to claim 15, wherein the Hall-effect elements are horizontal Hall-effect elements.

17. Sensor according to claim 15, wherein the Hall-effect elements are vertical Hall-effect elements.

18. Sensor according to claim 15, wherein the magnetic field concentrators are made of metal glass.