High voltage distribution box with pre-molded lead frame
First Claim
Patent Images
1. An electrical distribution box comprising:
- a housing;
a lead frame assembly located in the housing, the lead frame assembly comprising bus bars and an over molded frame which has been over molded onto the bus bars to connect the bus bars to each other;
wherein the frame is comprised of molded polymer material and the frame further comprises three orthogonal support sidewalls, at least two orthogonal open sides, and dividers extending from two of the orthogonal support sidewalls towards the two orthogonal open sides.
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Abstract
A vehicle high voltage electrical distribution box including a housing and a lead frame assembly. The lead frame assembly is located in the housing. The lead frame assembly includes bus bars and an over molded frame which has been over molded onto the bus bars to connect the bus bars to each other.
54 Citations
13 Claims
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1. An electrical distribution box comprising:
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a housing;
a lead frame assembly located in the housing, the lead frame assembly comprising bus bars and an over molded frame which has been over molded onto the bus bars to connect the bus bars to each other;
wherein the frame is comprised of molded polymer material and the frame further comprises three orthogonal support sidewalls, at least two orthogonal open sides, and dividers extending from two of the orthogonal support sidewalls towards the two orthogonal open sides. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9)
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10. A vehicle high voltage electrical distribution box comprising:
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a housing adapted to be mounted to a vehicle and having holes for conductors to pass therethrough; and
a lead frame assembly located inside the housing, the lead frame assembly comprising;
a plurality of electrical bus bars; and
a molded frame permanently and stationarily connecting the bus bars to each other wherein the frame comprises three orthogonal support sidewalls, at least two orthogonal open sides, and dividers extending from second and third ones of the orthogonal support sidewalls towards the two orthogonal open sides. - View Dependent Claims (11, 12, 13)
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Specification