Upright type vacuum cleaner having a cyclone type dust collector

• US 6,546,593 B2
• Filed: 02/08/2001
• Issued: 04/15/2003
• Est. Priority Date: 05/16/2000
• Status: Expired due to Fees

• Current Assignee: Samsung Electronics Co. Ltd.
• Original Assignee: Samsung Electronics Co. Ltd.
• Inventors: Oh, Jang-Keun, Park, Kyu-Chang, Song, Jeong-Gon
• Primary Examiner(s): Till, Terrence R.
• Application Number:
  US09/781,072
• Publication Number:
  US 20010042283A1
• Time in Patent Office: 796 Days
• Field of Search: 153/53, 153/50, 153/51, 554/29, 554/591, 55D/IG.3
• US Class Current: 15/353
• CPC Class Codes: A47L 5/28 Suction cleaners with handles and nozzles fixed on the casings, e.g. wheeled suction cleaners with steering handle A47L5/24 takes precedence
• CPC Class Codes: A47L 9/1633 Concentric cyclones
• CPC Class Codes: A47L 9/1683 Dust collecting chambers; Dust collecting receptacles
• CPC Class Codes: A47L 9/1691 Mounting or coupling means for cyclonic chamber or dust receptacles
• CPC Class Codes: B01D 45/12 by centrifugal forces centrifuges B04B; cyclones B04C
• CPC Class Codes: B04C 5/10 with perforated walls
• CPC Class Codes: B04C 5/103 Bodies or members, e.g. bulkheads, guides, in the vortex chamber cores B04C5/107
• CPC Class Codes: B04C 5/107 Cores; Devices for inducing an air-core in hydrocyclones forming part of the outlet pipe B04C5/13
• CPC Class Codes: B04C 5/13 formed as a vortex finder and extending into the vortex chamber exits with bulkheads preventing reverse flow vortex B04C3/00; Discharge from vortex finder otherwise than at the top of the cyclone; Devices for controlling the overflow
• CPC Class Codes: B04C 5/14 Construction of the underflow ducting; Apex constructions; Discharge arrangements ; discharge through sidewall provided with a few slits or perforations provided with a great number of slits or perforations B04C5/10
• CPC Class Codes: B04C 5/26 for series flow
• CPC Class Codes: Y10S 55/03 Vacuum cleaner

Abstract

An upright type vacuum cleaner has a cyclone type dust collector removably disposed therein. The cyclone type dust collector separates by centrifugal force and collects various contaminants from the air that is drawn into the cleaner body. The cyclone type dust collector includes an upper cover, inner and outer cyclone receptacles, and a lower cover. The air, along with minute dust and large particle contaminants, is drawn into the dust collector and induced into a vortex, whereby the dust and contaminants are separated by centrifugal force and collected. The clear air is discharged to an outside atmosphere through an outlet pipe in the upper cover. The dust collector may be removed from the cleaner body and the lower cover opened to dispose of contaminants collected therein.

Claims

1. An upright type vacuum cleaner comprising:

a body having a dust chamber and a motor chamber formed therein;

a suction brush connected to the cleaner body for moving along a cleaning surface; and

a cyclone type dust collecting means removably disposed in the dust chamber of the cleaner body for separating by centrifugal force and collecting minute particle dust and large particle contaminants from air that is drawn in through the suction brash, the cyclone type dust collecting means including;

an upper cover, having a first air inlet connected to a suction hose for connecting between the suction brush and the dust chamber, and an air outlet to an exhaust hose for connecting between the dust chamber and the motor chamber;

a substantially cylindrical outer cyclone receptacle having open upper and lower ends, the outer cyclone receptacle being coupled to the upper cover;

an inner cyclone receptacle coupled to the upper cover in fluid communication with and disposed within the outer cyclone receptacle, the inner cyclone receptacle being shaped and configured to create an air vortex for collecting dust and a reverse flow prevention pipe extending a predetermined height from the center of the inner cyclone receptacle to guide reverse-ascending vortex air as it ascends from the bottom of the inner cyclone receptacle thereby inhibiting reverse flow of contaminants; and

a lower cover mounted on a lower opening of the outer cyclone receptacle and covering both the outer and inner cyclone receptacles, the lower cover providing access to dust and contaminants collected in die inner and outer cyclone receptacles.

2. The vacuum cleaner of claim 1, wherein the inner cyclone receptacle comprises a grill having a plurality of fine holes, and a second air inlet for guiding the air which passes through the grill into a vortex, thereby separating by centrifugal force and collecting the dust from the air.

3. The vacuum cleaner of claim 1, wherein the first air inlet of the inner cyclone receptacle guides the air containing dust and contaminants into a vortex, the centrifugal force of the vortex separating the contaminants from the vortex, the inner cyclone receptacle having a contaminant outlet through which the separated contaminants are discharged into the outer cyclone receptacle.

4. The vacuum cleaner of claim 2, wherein the first and second air inlets of the upper cover partially overlap each other.

5. The vacuum cleaner of claim 2, wherein the upper cover comprises an outlet pipe, the outlet pipe extending downward from the air outlet and having a skirt, the skirt extending downward from an end of the outlet pipe and having a gradually increasing diameter, the skirt improving a dust collecting efficiency by increasing an air flow velocity.

6. The vacuum cleaner of claim 5, wherein the outlet pipe has a spiral groove for increasing a centrifugal force.

7. The vacuum cleaner of any of claims 1 or 3, wherein the inner cyclone receptacle taper downwardly from a middle level thereof to form a gradually increasing gap between the surfaces defining the inner and outer cyclone receptacles, the gradually increasing gap decreasing flow velocity of the air vortex in the inner cyclone receptacle and preventing reverse flow of contaminants collected in the outer inner cyclone receptacle from returning to the inner cyclone receptacle.

8. The vacuum cleaner of any of claim 1 to 3, wherein the lower cover is removably screwed to a lower opening of the outer cyclone receptacle.

9. The vacuum cleaner of claim 8, wherein the reverse flow prevention pipe is integrally formed on the center of the lower cover.

10. The vacuum cleaner of any of claims 1 or 3, wherein a first side of the lower cover is hingedly connected to a lower end of the outer cyclone receptacle, and wherein a second side of the lower cover has a lock formed thereon, the lock engaging with a locking protrusion formed on the outer cyclone receptacle, the hingedly connected lower cover allowing disposal of contaminants collected in the inner and outer cyclone receptacles.

11. The vacuum cleaner of claim 1, wherein the reverse flow prevention pipe is integrally formed on a lower opening of the inner cyclone receptacle by a plurality of ribs.

12. An upright type vacuum cleaner comprising:

a body having a dust chamber and a motor chamber formed therein;

a suction brush connected to the cleaner body for moving along a cleaning surface; and

a cyclone type dust collecting means removably disposed in the dust chamber of the cleaner body for separating by centrifugal force and collecting minute particle dust and large panicle contaminants from air that is drawn in through the suction brush, the cyclone type dust collecting means including;

an upper cover, having a first air inlet connected to a suction hose for connecting between the suction brash and the dust chamber, and an air outlet to an exhaust hose for connecting between the dust chamber and the motor chamber, the upper cover further comprising an outlet pipe extending downwardly from the air outlet and having a first skirt extending downwardly from an end of the outlet pipe, the first skirt having a gradually divergent surface with increasing diameter in the direction away from the outlet pipe end, the first skirt inhibiting reverse flow of contaminants collected in the inner cyclone receptacle from entry into the outlet;

a substantially cylindrical outer cyclone receptacle having open upper and lower ends, the outer cyclone receptacle being coupled to the upper cover;

an inner cyclone receptacle coupled to the upper cover in fluid communication with and disposed within the outer cyclone receptacle, the inner cyclone receptacle being shaped and configured to create an air vortex for collecting dust; and

a lower cover mounted on a lower opening of the outer cyclone receptacle and covering both the outer and inner cyclone receptacles, the lower cover providing access to dust and contaminants collected in the inner and outer cyclone receptacles.

13. The vacuum cleaner of claim 12, wherein the outlet pipe comprises a second skirt extending downwardly from a middle level of the outlet pipe, the second skirt having a divergent surface, with a gradually increasing diameter in the downward direction, to guide contaminants entrained in the air in the inner cyclone receptacle to be discharged through the contaminant outlet.