Dispensing apparatus and method

• US 6,547,097 B1
• Filed: 05/26/2000
• Issued: 04/15/2003
• Est. Priority Date: 05/27/1999
• Status: Expired due to Fees

• Current Assignee: The Knight Group LLC
• Original Assignee: The Knight Group LLC
• Inventors: Kocsis, William M. Jr., Cavallaro, William Anthony
• Primary Examiner(s): Walsh, Donald P.
• Assistant Examiner(s): Butler, Michael E.
• Application Number:
  US09/579,594
• Time in Patent Office: 1,054 Days
• Field of Search: 221/195, 221/197, 221/276, 221/265, 221/278, 221/306, 221/224, 221/211, 228/41, 228/245, 228/244, 228/246, 406/64, 406/65, 406/68, 406/85, 406/141, 406/143
• US Class Current: 221/306
• CPC Class Codes: B23K 3/0623 for shaped solder piece feeding, e.g. preforms, bumps, balls, pellets, droplets
• CPC Class Codes: B23K 35/0244 Powders, particles or spheres; Preforms made therefrom
• CPC Class Codes: G07F 11/16 Delivery means
• CPC Class Codes: G07F 11/54 about vertical axes

Abstract

Dispensing apparatus is provided for dispensing items. The dispensing apparatus includes a dispensing outlet and an item holder having item holding areas and being movably disposed to position the item holding areas one at a time in sequence over the dispensing outlet so that when one of the item holding areas is positioned over the dispensing outlet, the other item holding areas are not disposed over the dispensing outlet. The dispensing apparatus further includes a blocker disposed over the item holder opposite the dispensing outlet, the blocker blocking access to the dispensing outlet from directly above the item holder when the item holder positions one of the item holding areas over the dispensing outlet.

Claims

1. Dispensing apparatus for dispensing solder balls, the dispensing apparatus comprising:

a dispensing outlet;

an item holder having solder ball holding areas and being movably disposed to position the solder ball holding areas one at a time in sequence over the dispensing outlet so that when one of the solder ball holding areas is positioned over the dispensing outlet, the other solder ball holding areas are not disposed over the dispensing outlet; and

a blocker disposed over the item holder opposite the dispensing outlet, the blocker including a fluid delivery device, the blocker blocking solder balls from entering the dispensing outlet from directly above the item holder when the item holder positions one of the solder ball holding areas over the dispensing outlet.

2. The dispensing apparatus of claim 1, wherein the item holder comprises a rotatable disc having teeth, and the solder ball holding areas comprise areas between the teeth.

3. The dispensing apparatus of claim 1, wherein the item holder comprises a rotatable escapement wheel having through holes, and the solder ball holding areas comprise the through holes.

4. The dispensing apparatus of claim 3, wherein at least one of the through holes has a larger opening at the bottom than at the top.

5. The dispensing apparatus of claim 1, further comprising:

a drive mechanism arranged to cause the item holder to rotate.

6. The dispensing apparatus of claim 5, further comprising:

a control mechanism arranged to cause the drive mechanism to rotate the item holder in discrete steps.

7. The dispensing apparatus of claim 1, further comprising:

an enclosed chamber disposed above the item holder, the chamber being able to store solder balls for distribution to the solder ball holding areas.

8. The dispensing apparatus of claim 1, further comprising:

a shaft piece disposed above the item holder and configured to rotate with the item holder.

9. The dispensing apparatus of claim 6, wherein

the solder ball holding areas are disposed near the periphery of the item holder;

and

the shaft piece comprises a flared bottom, so that solder balls are directed to the periphery of the item holder by the flared bottom.

10. The dispensing apparatus of claim 6, wherein the shaft piece comprises a clutch mechanism.

11. The dispensing apparatus of claim 8, wherein the shaft piece comprises a top portion and a bottom portion and the clutch mechanism connects the top portion to the bottom portion.

12. The dispensing apparatus of claim 11, wherein the clutch mechanism is configured to disconnect the top portion from the bottom portion when rotational resistance above a threshold amount is encountered by at least one of the portions.

13. The dispensing apparatus of claim 1, wherein the blocker comprises an end of an air tube arranged to supply air under pressure.

14. The dispensing apparatus of claim 13, wherein the air tube is configured to supply pressurized air in pulses that are substantially synchronized with the rotation of the item hole in discrete steps.

15. The dispensing apparatus of claim 1, wherein the top surface of the item holder comprises elongated indentations that are disposed so that each of the solder ball holding areas is associated with a respective one of the elongated indentations.

16. The dispensing apparatus of claim 15, wherein at least one of the elongated indentations is deeper at an end proximate the respective solder ball holding area than at an end distal the respective solder ball holding area.

17. The dispensing apparatus of claim 1, further comprising a placement tube extending down below the item holder, the placement tube including a placement hole that serves as the dispensing outlet.

18. The dispensing apparatus of claim 17, wherein the placement tube has a top surface or which is disposed an elongated indentation that is associated with the placement hole.

19. The dispensing apparatus of claim 18, wherein the elongated indentation is deeper at an end proximate the placement hole than at an end distal the placement hole.

20. Dispensing apparatus for dispensing items, the dispensing apparatus comprising:

a dispensing outlet;

an item holder having item holding areas and being movably disposed to position the item holding areas one at a time in sequence over the dispensing outlet so that when one of the item holding areas is positioned over the dispensing outlet, the other item holding areas are not disposed over the dispensing outlet; and

a blocker disposed over the item holder opposite the dispensing outlet, the blocker including a fluid delivery device, the blocker blocking access to the dispensing outlet from directly above the item holder when the item holder positions one of the item holding areas over the dispensing outlet, wherein the blocker comprises an end of an air tube arranged to supply air under pressure;

wherein the air tube is configured to supply pressurized air in pulses that are substantially synchronized with the rotation of the item holder in discrete steps.

21. The dispensing apparatus of claim 20, wherein the item holder comprises a rotatable disc having teeth, and the solder ball holding areas comprise areas between the teeth.

22. The dispensing apparatus of claim 20, wherein the item holder comprises a rotatable escapement wheel having through holes, and the solder ball holding areas comprise the through holes.

23. The dispensing apparatus of claim 22, wherein at least one of the through holes has a larger opening at the bottom than at the top.

24. The dispensing apparatus of claim 20, further comprising:

a drive mechanism arranged to cause the item holder to rotate.

25. The dispensing apparatus of claim 24, further comprising:

a control mechanism arranged to cause the drive mechanism to rotate the item holder in discrete steps.

26. The dispensing apparatus of claim 20, further comprising:

an enclosed chamber disposed above the item holder, the chamber being able to store items for distribution to the item holding areas.

27. The dispensing apparatus of claim 20, further comprising:

a shaft piece disposed above the item holder and configured to rotate with the item holder.

28. The dispensing apparatus of claim 27, wherein

the item holding areas are disposed near the periphery of the item holder;

and

the shaft piece comprises a flared bottom, so that items are directed to the periphery of the item holder by the flared bottom.

29. The dispensing apparatus of claim 27, wherein the shaft piece comprises a clutch mechanism.

30. The dispensing apparatus of claim 29, wherein the shaft piece comprises a top portion and a bottom portion and the clutch mechanism connects the top portion to the bottom portion.

31. The dispensing apparatus of claim 30, wherein the clutch mechanism is configured to disconnect the top portion from the bottom portion when rotational resistance above a threshold amount is encountered by at least one of the portions.

32. The dispensing apparatus of claim 20, wherein the top surface of the item holder comprises elongated indentations that are disposed so that each of the item holding areas is associated with a respective one of the elongated indentations.

33. The dispensing apparatus of claim 32, wherein at least one of the elongated indentations is deeper at an end proximate the respective item holding area than at an end distal the respective item holding area.

34. The dispensing apparatus of claim 20, further comprising a placement tube extending down below the item holder, the placement tube including a placement hole that serves as the dispensing outlet.

35. The dispensing apparatus of claim 34, wherein the placement tube has a top surface on which is disposed an elongated indentation that is associated with the placement hole.

36. The dispensing apparatus of claim 35, wherein the elongated indentation is deeper at an end proximate the placement hole than at an end distal the placement hole.