Guiding arrangement for a plug-in battery pack operating an electric appliance

• US 6,551,123 B1
• Filed: 06/16/1998
• Issued: 04/22/2003
• Est. Priority Date: 02/10/1995
• Status: Expired due to Term

• Current Assignee: Marquardt GmbH (J U J Marquardt KG)
• Original Assignee: Marquardt GmbH (J U J Marquardt KG)
• Inventors: Broghammer, Peter, Schaeffeler, Alois
• Primary Examiner(s): PAUMEN, GARY F
• Application Number:
  US09/097,655
• Time in Patent Office: 1,771 Days
• Field of Search: 439/500, 439/680, 439/374
• US Class Current: 439/374
• CPC Class Codes: H01H 2009/065 Battery operated hand tools in which the battery and the switch are directly connected
• CPC Class Codes: H01H 9/06 Casing of switch constituted by a handle serving a purpose other than the actuation of the switch, e.g. by the handle of a vacuum cleaner
• CPC Class Codes: H01H 9/52 Cooling of switch parts cooling of contacts H01H1/62
• CPC Class Codes: H01R 13/629 Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances separate tools or apparatus H01R43/26
• CPC Class Codes: H01R 13/64 Means for preventing incorrect coupling

Abstract

An electric appliance unit includes an appliance and a plug-in battery pack. The appliance has an appliance housing carrying an electric switch accommodated in a switch housing and including first electric contacts. The battery pack includes second electric contacts for engaging the first electric contacts. A first guiding arrangement guides and preliminarily centers the battery pack relative to the switch housing along a first insertion path extending to a first position to effect a coarse alignment of the first and second electric contacts upon reaching the first position. The first guiding arrangement includes a first guide component carried by the battery pack and cooperating, along the first insertion path, with a second guide component in the appliance housing. A second guiding arrangement guides and finely centers the battery pack relative to the switch housing along a second insertion path extending from the first position to a second position to effect a precise alignment of the first and second electric contacts with one another along the second insertion path. The second guiding arrangement includes a third guide component carried by the battery pack and cooperating, along the second insertion path, with a fourth guide component on the switch housing.

Claims

1. An electric appliance unit comprising an appliance and a plug-in battery pack insertable into and removable from the appliance;

said appliance including

an appliance housing;

an electric load disposed in said appliance housing;

an electric switch disposed in said appliance housing for selectively supplying electric energy to said electric load from said battery pack;

said electric switch including first electric contacts; and

a switch housing disposed in said appliance housing and accommodating said electric switch and said first electric contacts;

said battery pack including

a battery pack housing; and

second electric contacts for engaging said first electric contacts of said electric switch;

said battery pack having consecutive first and second positions upon introduction thereof into said appliance housing;

in said first position said first and second electric contacts initially touch one another and in said second position said first and second electric contacts are in a final operative engagement;

first guiding means for guiding and preliminarily centering said battery pack relative to said switch housing upon introduction of said battery pack into said appliance housing along a first insertion path extending to said first position to effect an at least coarse alignment of said first and second electric contacts with one another upon reaching said first position;

said first guiding means including

a first guide component carried by said battery pack; and

a second guide component carried by said appliance housing;

said second guide component cooperating with said first guide component along said first insertion path during introduction of said battery pack into said appliance housing; and

a second guiding means for guiding and fine centering said battery pack relative to said switch housing upon introduction of said battery pack into said appliance housing along a second insertion path extending from said first position to said second position to effect a precise alignment of said first and second electric contacts with one another during motion of said battery pack along said second insertion path;

said second guiding means including

a third guide component carried by said battery pack; and

a fourth guide component carried by said switch housing adjacent said second electric contacts;

said fourth guide component cooperating with said third guide component along said second insertion path during introduction of said battery pack into said appliance housing.

2. The electric appliance unit as defined claim 1, wherein cooperating said first and second electric contacts are clips and prongs and further wherein in said second position said prongs are at least partially surrounded by respective said clips.

3. The electric appliance unit as defined claim 1, wherein said appliance housing comprises a hollow handgrip accommodating said switch housing;

further wherein said battery pack has a neck portion attached to said battery pack housing and introducible into said handgrip.

4. The electric appliance unit as defined claim 3, wherein said first guide component is disposed on and along said neck portion and said second guide component is disposed within said handgrip;

and further wherein said third guide component is disposed on and projects from a free end of said neck portion adjacent said second electric contacts and said fourth guide component is carried by said switch housing adjacent said first electric contacts.

5. The electric appliance unit as defined claim 4, wherein lengths of said third and fourth guide components are dimensioned along said second insertion path such that said third and fourth guide components are in a slidingly engaging, telescoping relationship with one another during motion along said second insertion path.

6. The electric appliance unit as defined claim 5, further comprising a chamfer provided on said fourth guide component;

said chamfer assuming an interengaging position with said third guide component in said first position of said battery pack.

7. The electric appliance unit as defined in claim 1, wherein one of said third and fourth guide components of said second guiding means is an inner telescoping member constituting a plug and one of said third and fourth guide components of said second guiding means is an outer telescoping member constituting a socket;

said third and fourth guide components at least partially surrounding said first and second electric contacts, respectively.

8. The electric appliance unit as defined in claim 7, wherein said third and fourth guide components of said second guiding means are composed of planar walls.

9. The electric appliance unit as defined in claim 8, wherein one of said third and fourth guide components of said second guiding means is cuboidal.

10. The electric appliance unit as defined in claim 8, wherein the planar walls of one of the guide components of said second guiding means are three in number and are arranged in a U-shaped configuration.

11. The electric appliance unit as defined in claim 1, further comprising cooperating coding means carried by said third and fourth guide components of said second guiding means for providing for a correct polarity orientation of said first and second electric contacts during insertion of said battery pack into said appliance housing.

12. The electric appliance unit as defined in claim 11, wherein said coding means comprises a slot-and-key joint.

13. The electric appliance unit as defined in claim 1, further comprising a stop surface for abutting one of said third and fourth guide components of said second guiding means to determine said second position of said battery pack in said appliance housing.

14. The electric appliance unit as defined in claim 13, wherein said switch housing and said stop surface form an integral, one-piece plastic component.

15. The electric appliance unit as defined in claim 1, wherein said switch housing and said fourth guide component of said second guiding means form an integral, one-piece plastic component.