Combined oil quality and viscosity sensing system

• US 6,553,812 B2
• Filed: 09/17/2001
• Issued: 04/29/2003
• Est. Priority Date: 05/02/2000
• Status: Expired due to Fees

• Current Assignee: Kavlico Corporation (Sensata Technologies Holding Plc)
• Original Assignee: Kavlico Corporation (Sensata Technologies Holding Plc)
• Inventors: Nassar, Marcos A., Park, Kyong M.
• Primary Examiner(s): Kwok, Helen
• Assistant Examiner(s): WIGGINS, JOHN DAVID
• Application Number:
  US09/954,674
• Publication Number:
  US 20020011095A1
• Time in Patent Office: 589 Days
• Field of Search: 73/540.1, 73/540.2, 73/540.5, 73/530.1, 73/617.3, 73/530.5, 324/698, 324/71.1, 324/663, 422/82.01, 422/82.13, 702/52, 340/631
• US Class Current: 73/54.01
• CPC Class Codes: G01N 11/08 by measuring pressure required to produce a known flow
• CPC Class Codes: G01N 27/221 by investigating the dielectric properties using microwaves G01N22/00; measuring loss factors or dielectric constants per se G01R27/26
• CPC Class Codes: G01N 33/2888 Lubricating oil characteristics, e.g. deterioration lubricating properties G01N33/30

Abstract

A combined oil quality and fuel contamination sensing system includes a capacitive dielectric sensor and pressure sensing arrangements for measuring the dielectric constant of the oil and the pressure of the oil, respectively, with the oil pressure being indicative of oil viscosity and contamination. The sensors take measurements as oil flows through an internal combustion engine and provide an indication of the cause of a problem with oil in an engine. The system may also include a microcomputer and circuitry for generating an indication of dielectric constant and circuitry for generating an indication of the presence of contaminants within the engine. The system may also include an additional sensor measuring the temperature of oil within the system to adjust oil dielectric constant and viscosity indications. The capacitive dielectric sensor constitute the principal restriction in the flow path between an input high pressure sensing port and an outlet low pressure port.

Claims

1. An oil quality and viscosity sensing assembly for indicating oil condition, said sensing assembly comprising:

a housing having a conduit therethrough defining a restricted oil flow path within said housing, said conduit having an entering threaded inlet and an exiting threaded outlet;

a high pressure port, said high pressure port being along said conduit and in proximity to said entering threaded inlet;

a low pressure port, said low pressure port being along said conduit and in proximity to said exiting threaded outlet;

a capacitive dielectric sensor fitted within said housing and at a location between said high and low pressure ports along said conduit, said capacitive dielectric sensor having an outer metal member having a threaded outer surface portion which fits within a threaded bore of the housing, said sensor having a pair of spaced electrodes defining gap between said electrodes through which oil flows during its passage through said conduit;

said capacitive dielectric sensor constituting the principal restriction in the flow path between said high pressure port and said low pressure port;

pressure sensing arrangements coupled to said high pressure port and to said low pressure port;

a connector shell portion connected to said metal member; and

circuitry coupling said capacitive dielectric sensor and said pressure-sensing arrangements to a microprocessor coupled to a display, in order to provide an indication of oil quality.

2. The oil quality and viscosity sensing assembly of claim 1, wherein said pressure sensing arrangements comprise a differential pressure transducer configured to measure the difference in pressure at said ports.

3. The oil quality and viscosity sensing assembly of claim 1, wherein said metal member is fitted to receive an insulating material.

4. The oil quality and viscosity sensing assembly of claim 3, further comprising a conductive member fitted within and protruding from said insulating material.

5. The oil quality and viscosity sensing assembly of claim 4, wherein said conductive member is further comprised of a temperature sensor with circuitry coupling said temperature sensor to said microprocessor in order to consider oil temperature effects in said indications of oil quality.

6. The oil quality and viscosity sensing assembly of claim 1, wherein said indications of oil quality comprise determining an oil dielectric constant and/or viscosity.

7. The oil quality and viscosity sensing assembly of claim 1, wherein said indications of oil quality further comprise indications of fuel contamination.

16. The combined oil quality and viscosity sensing system as described in claim 1, further comprising a microprocessor coupled to receive output signals from said dielectric capacitive sensor and said pressure sensing arrangements.

17. The combined oil quality and viscosity sensing system as described in claim 16, wherein a display is coupled to said microprocessor to indicate the dielectric constant of oil and contamination of the oil within said internal combustion engine.

8. A combined oil quality and viscosity sensing system including an oil pump for circulating lubricating oil to the engine, said system comprising:

a housing having a conduit therethrough, defining a restricted oil flow path within said housing, said conduit having an entering threaded inlet and an exiting threaded outlet;

a capacitive sensor for determining the dielectric constant of oil, said capacitive sensor being fitted within said housing and along said conduit, between said entering threaded inlet and said exiting threaded outlet, said capacitive sensor being included in and forming part of said restricted flow path;

a high pressure port along said conduit between said entering threaded inlet and said sensor, said conduit receiving oil under pressure and for circulating the oil past said capacitive sensor;

a low pressure port along said conduit between said exiting threaded outlet and said sensor for receiving the oil following transmission through said restricted path from said high pressure port;

said capacitive dielectric sensor constituting the principal restriction in the flow path between said high pressure port and said low pressure port;

pressure sensing arrangement coupled to said high pressure port and to said low pressure port;

pressure sensing arrangements;

said conduit applying oil from said high pressure port and from said low pressure port to said pressure sensing arrangements; and

circuitry coupled to said capacitive sensor and to said pressure sensing arrangements for indicating the oil quality and whether contamination is present in the oil.

10. The combined oil quality and viscosity sensing assembly as described in claim 8, wherein said pressure sensing arrangements comprise a differential pressure transducer configured to measure the difference in pressure within said system.

9. A combined oil quality and viscosity sensing assembly, including an oil pump for circulating lubricating oil, said assembly comprising:

a housing having a conduit therethrough defining a restricted oil flow path within said housing, said conduit having an entering threaded inlet and an exiting threaded outlet;

a capacitive dielectric sensor located along said conduit and intervening between said entering threaded inlet and said exiting threaded outlet, said capacitive dielectric sensor comprised of an outer metal member having a threaded outer surface portion which fits within a threaded bore of the housing;

a low pressure port located between said sensor and said exiting outlet;

said capacitive dielectric sensor constituting the principal restriction in the flow path between said entering inlet and said low pressure port;

pressure sensing arrangements coupled to said low pressure port; and

said conduits circulating oil past said capacitive dielectric sensor and said low pressure port.

11. The combined oil quality and viscosity sensing assembly as described in claim 9, further comprising a microprocessor adapted to receive output signals from said capacitive dielectric sensor and said pressure sensing arrangements.

12. The combined oil quality and viscosity sensing assembly as described in claim 11, wherein said output signals indicate oil quality and level of fuel contamination within said internal combustion engine.

13. The combined oil quality and viscosity sensing assembly as described in claim 9, further comprising a temperature sensor for measuring the temperature of said oil.

14. A combined oil quality and viscosity sensing system including an oil pump for circulating lubricating oil to the engine, said system comprising:

a capacitive dielectric sensor for determining the dielectric constant of oil;

a high pressure port and conduit receiving oil under pressure and for circulating the oil past said capacitive sensor;

a low pressure port for receiving the oil following transmission through a restricted flow path from said high pressure port;

pressure sensing arrangements;

conduits for applying oil from said high pressure port and from said low pressure port to said pressure sensing arrangements;

said capacitive dielectric sensor constituting the principal restriction in said restricted flow path; and

circuitry coupled to said capacitive sensor and to said pressure sensing arrangements for indicating the oil quality and whether contamination is present in the oil.

15. The combined oil quality and viscosity sensing system as described in claim 14, wherein said pressure sensing arrangements comprise a differential pressure transducer configured to measure the difference in pressure at said ports.