Nozzle plate and a manufacturing process thereof

• US 6,554,400 B1
• Filed: 06/03/1997
• Issued: 04/29/2003
• Est. Priority Date: 06/05/1996
• Status: Active Grant

• Current Assignee: Brother Kogyo Kabushiki Kaisha
• Original Assignee: Brother Kogyo Kabushiki Kaisha
• Inventors: Aoki, Hikoharu
• Primary Examiner(s): BARLOW JR, JOHN E
• Application Number:
  US08/867,810
• Time in Patent Office: 2,156 Days
• Field of Search: 347/45, 347/47
• US Class Current: 347/47
• CPC Class Codes: B41J 2/1433 Structure of nozzle plates
• CPC Class Codes: B41J 2/162 Manufacturing of the nozzle plates
• CPC Class Codes: B41J 2/1623 bonding and adhesion
• CPC Class Codes: B41J 2/1634 laser machining

Abstract

A nozzle plate is provided with nozzle orifices 2 through which ink is to be ejected, the nozzle orifices 2 being formed by an excimer laser. A manufacturing process for manufacturing the nozzle plate in which the nozzle orifices 2 are formed by the excimer laser uses a working lens having a numerical aperture (NA) set to 0.13 or more and 0.35 or less.

Claims

1. A nozzle plate for an ink jet head provided with nozzle orifices through which ink is to be ejected,

wherein the nozzle orifices are formed in the nozzle plate by an excimer laser device with a working lens which has a numerical aperture (NA) set to 0.13 or more and 0.35 or less,

wherein the range of the numerical aperture is determined based on size of a round portion produced around the nozzle orifice and a focal depth of an optical system used in the excimer laser device,

and wherein the value 0.13 is selected so that an amount of the round portion becomes lower than a predetermined amount and approximately corresponds to 2 μ

m size of the round portion, and the value 0.35 is selected so that the nozzle plate and the working lens are easily positioned when the nozzle orifices are formed by the excimer laser device.

2. A nozzle plate according to claim 1, wherein the nozzle orifices are formed by the excimer laser device with the working lens which has the numerical aperture set to 0.2 or less.

3. A nozzle plate according to claim 1, wherein the uppermost value 0.35 in the range of the numerical aperture approximately corresponds to 1 μ

m of the focal depth.

4. A nozzle plate according to claim 1, wherein the nozzle orifices are formed on a surface of the nozzle plate from which ink is ejected.

5. A nozzle plate according to claim 4, wherein the nozzle orifices are formed in the nozzle plate after the nozzle plate is connected with an actuator for ejecting ink through the nozzle orifices.

6. A nozzle plate according to claim 1, wherein the nozzle plate is made of material capable of resisting solvent included in ink.

7. A nozzle plate according to claim 6, wherein the material is polyimide resin.

8. A manufacturing process for manufacturing a nozzle plate for an ink jet head provided with nozzle orifices though which ink is to be ejected,

wherein an excimer laser device with a working lens which has a numerical aperture (NA) set to a range of 0.13 or more and 0.35 or less is utilized for forming the nozzle orifices in the nozzle plate,

wherein the range of the numerical aperture is determined based on size of a round portion produced around the nozzle orifice and a focal depth of an optical system used in the excimer laser device, and

wherein the value 0.13 is selected so that an amount of the round portion becomes lower than a predetermined amount, and the value 0.35 is selected so that the nozzle plate and the working lens are easily positioned when the nozzle orifices are formed by the excimer laser device.

9. A manufacturing process according to claim 8, wherein the excimer laser device with the working lens which has the numerical aperture set to 0.2 or less is utilized for forming the nozzle orifices.

10. A manufacturing process according to claim 8, wherein the lowermost value 0.13 in the range of the numerical aperture approximately corresponds to 2 μ

m size of the sag the round portion.

11. A manufacturing process according to claim 8, wherein the uppermost value 0.35 in the range of the numerical aperture approximately corresponds to 1 μ

m of the focal depth.

12. A manufacturing process according to claim 8, wherein the nozzle orifices are formed on a surface of the nozzle plate from which ink is ejected.

13. A manufacturing process according to claim 12, wherein the nozzle orifices are formed in the nozzle plate after the nozzle plate is connected with an actuator for ejecting ink through the nozzle orifices.

14. A nozzle plate for an ink jet head provided with nozzle orifices through which ink is to be ejected,

wherein the nozzle orifices are formed in the nozzle plate by an excimer laser device with a working lens which has a numerical aperture (NA) set to 0.13 or more and 0.35 or less,

wherein the range of the numerical aperture is determined based on size of a round portion produced around the nozzle orifice and a focal depth of an optical system used in the excimer laser device,

and wherein the value 0.13 is selected so that an amount of the round portion becomes lower than a predetermined amount, and the value 0.35 is selected so that the nozzle plate and the working lens are easily positioned when the nozzle orifices are formed by the excimer laser device and approximately corresponds to 1 μ

m of the focal depth.