Expandable orthopedic device

• US 6,554,833 B2
• Filed: 07/16/2001
• Issued: 04/29/2003
• Est. Priority Date: 10/26/1998
• Status: Expired due to Term

• Current Assignee: Expanding Orthopedics Inc. (CoreLink, LLC)
• Original Assignee: Expanding Orthopedics Inc. (CoreLink, LLC)
• Inventors: Greenberg, Iian, Levy, Mark M
• Primary Examiner(s): Philogene, Pedro
• Application Number:
  US09/907,514
• Publication Number:
  US 20020068939A1
• Time in Patent Office: 652 Days
• Field of Search: 606/63, 606/60, 606/61, 606/62, 606/64, 606/65, 606/66, 606/67, 606/72, 606/73, 623/16.11, 623/17.11
• US Class Current: 606/63
• CPC Class Codes: A61B 17/68 Internal fixation devices , including fasteners and spinal fixators, even if a part thereof projects from the skin bone staples A61B17/0642
• CPC Class Codes: A61B 17/7258 with laterally expanding parts, e.g. for gripping the bone
• CPC Class Codes: A61B 17/742 having one or more longitudinal elements oriented along or parallel to the axis of the neck
• CPC Class Codes: A61B 17/744 the longitudinal elements coupled to an intramedullary nail
• CPC Class Codes: A61B 17/746 the longitudinal elements coupled to a plate opposite the femoral head
• CPC Class Codes: A61B 17/921 for intramedullary devices
• CPC Class Codes: A61B 2017/00539 hydraulically
• CPC Class Codes: A61B 2017/00544 pneumatically
• CPC Class Codes: A61B 2017/00867 shape memory effect for prostheses A61F2210/0014

Abstract

A device for stabilizing bone includes a tubular body having first and second end regions defining a longitudinal axis therebetween. A plurality of splines extend from the first end region, the splines including first ends coupled to the first end region, and second ends disposed away from the first end region, the second ends being directable from a generally axial collapsed state to a substantially transverse expanded state. A plurality of support arms are coupled to the splines, and an actuator is coupled to the support arms, the actuator movable axially relative to the elongate body for causing the support arms to direct the second ends of the splines from the collapsed state to the expanded state. Optionally, the device includes another set of splines extending from the second end region or located at an intermediate region of the tubular body.

Claims

1. A device for stabilizing bone, comprising:

an elongate body having first and second end regions defining a longitudinal axis therebetween;

a plurality of splines extending from the first end region, the splines comprising first ends coupled to the first end region, and second ends disposed away from the first end region, the second ends of the splines being directable from a generally axial collapsed state to a substantially transverse expanded state;

a plurality of support arms coupled to the splines; and

an actuator coupled to the support arms, the actuator movable axially relative to the elongate body for causing the support arms to direct the second ends of the splines from the collapsed state to the expanded state.

2. The device of claim 1, wherein the elongate body comprises a tubular shaft, and wherein the actuator comprises a collar coupled to the support arms, the collar being movable axially relative to the tubular shaft, thereby directing the second ends of the splines substantially transversely outward with respect to the longitudinal axis to define the expanded state.

3. The device of claim 2, wherein the actuator further comprises an elongate member coupled to the collar and the elongate body, the elongate member being movable relative to the collar and elongate body for directing the collar axially, thereby directing the intermediate region substantially transversely outward.

4. The device of claim 3, wherein the support arms are substantially straight in the collapsed state and comprise first ends coupled to the collar and second ends coupled to respective splines, and wherein the elongate member is coupled to the collar such that axial movement of the elongate member causes the collar to move axially, thereby directing the first ends of the splines and the support arms towards one another, and causing the splines and support arms to buckle substantially transversely outward.

5. The device of claim 3, wherein the elongate member comprises a tubular member extending at least partially through the tubular shaft.

6. The device of claim 3, further comprising a proximal extension extending proximally beyond the splines, the proximal extension comprising one or more holes for receiving fixation devices transversely therethrough.

7. The device of claim 1, wherein the support arms are coupled to an intermediate portion of the splines.

8. The device of claim 1, further comprising a plurality of splines extending from the second end region, the splines being expandable between a generally axial collapsed configuration and a substantially transverse expanded configuration.

9. The device of claim 8, wherein the splines on the second end region are coupled to the actuator by supporting arms.

10. The device of claim 9, wherein the elongate body comprises a tubular shaft comprising a lumen, and wherein the actuator comprises an elongate member rotatably received in the lumen of the tubular shaft, and proximal and distal collars movably coupled to the elongate member by cooperating threads, the proximal and distal collars being coupled to the support arms on the proximal and distal end regions of the tubular shaft, respectively.

11. The device of claim 10, wherein the elongate member comprises proximal and distal threaded portions that have thread patterns that are opposite hand to one another, the proximal and distal collars including thread patterns for rotatably mating with the proximal and distal threaded portions, respectively.

12. The device of claim 1, wherein the elongate body comprises a tubular shaft including a lumen and a first threaded portion within the lumen, and wherein the actuator comprises an elongate member within the lumen and including a second threaded portion for slidably mating with the first threaded portion, the elongate member being movable axially relative to the tubular body by rotating the elongate member.

13. The device of claim 1, wherein the elongate body comprises a tubular body, and wherein the splines are formed by cutting longitudinal slots in the first end region of the tubular body.

14. The device of claim 13, wherein the support arms are formed by partially cutting away portions of respective splines such that the support arms define first ends that remain attached to the respective splines and second ends that are coupled to the actuator.

15. The device of claim 13, further comprising a plurality of intermediate splines formed at an intermediate location on the elongate body between the first and second end regions, the intermediate splines being expandable from an axial collapsed state to a substantially transverse expanded state.

16. The device of claim 15, wherein the intermediate splines comprise support arms extending therefrom, the support arms being coupled to the actuator for directing the intermediate splines from the collapsed state to the expanded state.

17. A method for making a device for stabilizing bone, comprising:

providing an elongate tubular body including first and second end regions defining a longitudinal axis therebetween;

forming splines in the first end region, the splines having first ends remaining attached to the first end region of the tubular body and second ends disposed axially relative to the first ends, the second ends being freely movable relative to the tubular body;

forming support arms in the splines, the support arms having first ends that are freely movable relative to the splines and second ends remaining attached to the splines; and

coupling the first ends of the support arms to an actuator, the actuator being movable axially relative to the tubular body for directing the second ends of the splines transversely outward relative to the longitudinal axis.

18. The method of claim 17, wherein the step of forming splines comprises creating longitudinal slots in the first end region.

19. The method of claim 17, wherein the step of forming support arms comprises partially cutting away portions of respective splines.

20. The method of claim 17, wherein the actuator comprises an elongate member and a first collar, and wherein the coupling step comprises:

inserting the elongate member into an axial lumen in the tubular body;

threading the first collar over the elongate member until the collar is proximate the first ends of the support arms; and

coupling the first ends of the support arms to the first collar.

21. The method of claim 20, wherein the tubular body comprises a threaded portion within the lumen, and wherein the step of inserting the elongate member comprises threading a threaded region of the elongate member into the threaded portion of the tubular body.

22. The method of claim 21, further comprising forming splines and support arms on at least one of the second end region of the tubular body and an intermediate region of the tubular body.

23. The method of claim 22, further comprising:

threading a second collar over the elongate member until the second collar is proximate the support arms on the second end region of the tubular body; and

coupling the support arms on the second end region to the second collar.

24. A device for stabilizing bone, comprising:

an elongate body having proximal and distal end regions defining a longitudinal axis therebetween, and an intermediate region between the proximal and distal end regions;

a first plurality of splines extending from the proximal end region, the splines being directable from a generally axial collapsed state to a substantially transverse expanded state;

a second plurality of splines extending from a region of the elongate body distal to the proximal end region, the splines being directable from a generally axial collapsed state to a substantially transverse expanded state;

first and second pluralities of support arms coupled to the first and second plurality of splines, respectively; and

an actuator coupled to the support arms, the actuator movable axially relative to the elongate body for causing the first and second pluralities of support arms to direct the splines between the collapsed and expanded states.

25. The device of claim 24, wherein the elongate body comprises a tubular shaft including a lumen extending between the proximal and distal end regions, and wherein the actuator comprises:

an elongate member received within the lumen; and

first and second collars coupled to the elongate member and to the first and second pluralities of support arms, respectively, wherein rotation of the elongate member relative to the tubular shaft causes the first and second collar to move axially, thereby causing the first and second pluralities of support arms to direct the splines between the collapsed and expanded states.

26. The device of claim 25, wherein the second plurality of splines extend distally from the distal end region of the tubular shaft.

27. The device of claim 26, wherein the elongate member comprises first and second threaded regions having threads patterns that are opposite hand relative to one another, and wherein the first and second collars are threadably coupled to the first and second threaded regions, respectively.

28. The device of claim 24, wherein the second plurality of splines are located on the intermediate region of the elongate body.