Scouring method

• US 6,555,005 B1
• Filed: 06/18/1999
• Issued: 04/29/2003
• Est. Priority Date: 12/20/1996
• Status: Expired due to Term

• Current Assignee: Evoqua Water Technologies LLC (Xylem, Inc.)
• Original Assignee: USF Filtration and Separations Group, Inc. (Siemens AG)
• Inventors: Kopp, Clinton V., McMahon, Robert J., Zha, Fufang, Johnson, Warren T., Beck, Thomas W.
• Primary Examiner(s): Kim, John
• Assistant Examiner(s): SORKIN, DAVID L
• Application Number:
  US09/336,059
• Time in Patent Office: 1,411 Days
• Field of Search: 210/636, 210/321.69, 210/321.8, 210/321.79, 210/321.88, 210/321.89, 210/409, 210/410, 210/411, 210/393
• US Class Current: 210/636
• CPC Class Codes: B01D 2315/06 Submerged-type; Immersion type
• CPC Class Codes: B01D 2321/04 Backflushing
• CPC Class Codes: B01D 2321/16 Use of chemical agents
• CPC Class Codes: B01D 2321/168 Use of other chemical agents
• CPC Class Codes: B01D 2321/185 Aeration
• CPC Class Codes: B01D 2321/2058 by vibration of the membrane, e.g. with an actuator
• CPC Class Codes: B01D 61/18 Apparatus therefor
• CPC Class Codes: B01D 63/0221 using a mould
• CPC Class Codes: B01D 63/0241 being U-shaped
• CPC Class Codes: B01D 63/16 Rotary, reciprocated or vibrated modules
• CPC Class Codes: B01D 65/02 Membrane cleaning or sterilisation ; Membrane regeneration
• CPC Class Codes: B01D 65/08 Prevention of membrane fouling or of concentration polarisation

Abstract

A method and apparatus for removing fouling materials from the surface of a plurality of porous membranes (9) arranged in a membrane module (4) by providing, from within the module, by means (10) other than gas passing through the pores of said membranes, gas bubbles in a uniform distribution relative to the porous membrane array such that the bubbles move past the surfaces of the membranes (9) to dislodge fouling materials therefrom. The membranes (9) are arranged in close proximity to one another and mounted to prevent excessive movement therebetween. The bubbles also produce vibration and rubbing together of the membranes to further assist removal of fouling materials.

Claims

1. A method of removing founding materials from the surface of a plurality of porous membranes arranged in a membrane module, the porous membranes forming an array, the module having a header in which one end of each of the membranes is mounted, the header connected to a source of pressurized gas, the method comprising providing, through a plurality of gas distribution holes distributed throughout the header but not through the pores of said membranes, gas bubbles in a uniform distribution relative to the porous membrane array such that said bubbles move past the surfaces of and vibrate said membranes to dislodge fouling materials therefrom, said membranes being arranged in close proximity to one another and mounted to prevent excessive movement therebetween, wherein the porous membranes comprise hollow fibre membranes, and wherein the fibre membranes are arranged in bundles surrounded by a perforated cage which serves to prevent said excessive movement therebetween.

2. A method according to claim 1 including mounting said membranes relative to one another so as to produce a rubbing effect between said membranes when vibrated.

3. A method according to claim 1 including the step of providing gas bubbles from within the module by at least one porous tube located within the module.

4. A method according to claim 1 including the step of providing gas bubbles from within the module by means of one or more tubes positioned to output gas within the module.

5. A method according to claim 4 wherein the one or more tubes are in the form of a comb of tubes containing holes which are located within the module.

6. A method according to claim 1 wherein a porous sheet cooperates with the gas distribution holes to provide a uniform distribution of gas bubbles.

7. A method according to claim 1 wherein the module comprises a porous sheet through which pressurized gas is supplied to provide said gas bubbles.

8. A method according to claim 1 wherein the module comprises at least one porous tube located within the module.

9. A method according to claim 1 wherein the module comprises one or more tubes positioned to output gas within the module.

10. A method according to claim 9 wherein the one or more tubes are in the form of a comb of tubes containing holes which sit within the module.

11. A method according to claim 1, wherein the fibres comprise a lower end and an upper end and are fixed at the lower end in a lower header and at the upper end in an upper header, and wherein the fibres are sealed at the lower end and open at the upper end to allow/removal of filtrate.

12. A method according to claim 11 wherein the fibres are mounted in a substantially taut manner between said headers.

13. A method according to claim 1, wherein the fibres extend longitudinally between and are mounted at each end to a respective header, wherein said membrane fibres are arranged in close proximity to one another and mounted to prevent excessive movement therebetween, one of said headers having a distributed array of gas distribution holes formed therein, said gas distribution holes and said fibres being substantially uniformly mounted in said one header relative to said gas distribution holes and said one header is connected to a source of pressurized gas such that said pressurized gas is communicated to said array of gas distribution holes, and wherein said distributed array of said gas distribution holes is not solely peripheral to a distribution of said fibers in said header, wherein said one header contacts a pressurized gas such that said pressurized gas is communicated to said array of gas distribution holes.

14. A method according to claim 13 wherein said gas distribution holes are sized and located such that bubbles, formed by said pressurized gas passing therethrough when the module is immersed in a liquid, pass substantially uniformly between each membrane.

15. A method according to claim 13 wherein the fibres are mounted in a substantially taut manner between said headers.

16. A method according to claim 1, further comprising a tank, wherein said membrane module is positioned vertically in the tank containing feed liquid to be filtered, and further comprising means to apply a transmembrane pressure to said membranes in said module to cause filtrate to pass through pores in said membranes and means to connect continually or intermittently a supply of pressurized gas to a means for providing bubbles such that said gas bubbles move upwardly and uniformly between said membranes to scour the outer surfaces thereof.

17. A method according to claim 16 wherein a backwash is used in conjunction with the scouring process to assist solids removal from the membrane pores and outer surface of the membranes.

18. A method according to claim 16 comprising means to periodically drawn down a liquid within the tank to remove liquid containing accumulated solids scoured from said membranes.

19. A method according to claim 1, further comprising:

positioning the membrane module substantially vertically in a tank containing a feed liquid to be filtered;

applying a transmembrane pressure to said membranes in said module to cause a filtrate to pass through pores in said membranes; and

connecting continually or intermittently said source of pressurized gas to said header such that said gas bubbles formed move upwardly and uniformly between said membranes to scour the outer surfaces thereof.

20. The method according to claim 19, further comprising:

periodically drawing down a liquid within the tank to remove the liquid containing accumulated solids scoured from said membranes.

21. The method according to claim 1, the fibres having a lower end and an upper end and being fixed at the lower end in a lower header, the lower header having a plurality of holes formed therein through which gas is introduced to provide the gas bubbles.

22. The method according to claim 1 wherein said membranes are mounted vertically to form the array and said bubbles pass generally parallel to a longitudinal extent of said fibres.

23. The method according to claim 22 wherein said uniformly distributed gas bubbles are provided at the lower end of the array.