Three conductor heating element

• US 6,555,787 B1
• Filed: 12/05/2001
• Issued: 04/29/2003
• Est. Priority Date: 12/05/2001
• Status: Expired due to Fees

• Current Assignee: Pent Technologies, Inc.
• Original Assignee: Dekko Heating Technologies, Inc.
• Inventors: Hardin, Stephen L., Horn, James A., Nimtz, Steven M.
• Primary Examiner(s): Walberg, Teresa
• Assistant Examiner(s): Patel, Vinod D
• Application Number:
  US10/005,234
• Time in Patent Office: 510 Days
• Field of Search: 219/212, 219/528, 219/548, 219/549, 219/552, 219/553, 219/539, 338/214, 338/260, 338/261, 338/262, 338/278, 174/118
• US Class Current: 219/212
• CPC Class Codes: H05B 1/0272 For heating of fabrics
• CPC Class Codes: H05B 2203/003 using serpentine layout
• CPC Class Codes: H05B 2203/014 Heaters using resistive wires or cables not provided for in H05B3/54
• CPC Class Codes: H05B 2203/017 Manufacturing methods or apparatus for heaters
• CPC Class Codes: H05B 3/342 heaters used in textiles

Abstract

A heating element, including a sensor conductor, two resistive conductors, with one resistive conductor arranged on one side of the sensor conductor and an other resistive conductor arranged on an other side of the sensor conductor such that the sensor conductor and the two resistive conductors are substantially parallel and plastic electrical insulation surrounding the sensor conductor and each resistive conductor.

Claims

1. A heating blanket, comprising:

a blanket;

a heating element routed within said blanket, said heating element comprising;

a sensor conductor;

two resistive conductors, one said resistive conductor arranged on one side of said sensor conductor and an other said resistive conductor arranged on an other side of said sensor conductor such that said sensor conductor and said two resistive conductors are substantially parallel; and

plastic electrical insulation surrounding said sensor conductor and each said resistive conductor; and

a control electrically coupled with said sensor conductor and said resistive conductors.

2. The heating blanket of claim 1, wherein said two resistive conductors and said sensor conductor are arranged substantially coplanar with each other, said sensor conductor being disposed between said two resistive conductors.

3. The heating blanket of claim 1, wherein said plastic electrical insulation has a melting temperature which if exceeded allows electrical contact between said sensor conductor and at least one of said two resistive conductors.

4. The heating blanket of claim 1, wherein said plastic electrical insulation is formed as one of a monolithic extrusion, multiple extrusions and multiple layer extrusions.

5. The heating blanket of claim 1, wherein said blanket has a combustion temperature and said plastic electrical insulation has a melting temperature, said melting temperature being less than said combustion temperature.

6. The heating blanket of claim 1, wherein said sensor conductor has an electrical characteristic of electrical resistance which changes in relation to a temperature of said sensor conductor.

7. The heating blanket of claim 6, wherein said control utilizes said electrical characteristic to regulate electrical power supplied to said resistive conductors and thereby control a temperature of said blanket.

8. The heating blanket of claim 1, wherein said control device comprises:

a safety sensor electrically coupled to said sensor conductor, said safety sensor outputting a disconnect signal when said sensor conductor comes into electrical contact with at least one resistive conductor;

a disconnect device electrically coupled in series with said resistive conductors, said disconnect device electrically coupled to said safety sensor and configured to disconnect electrical power to said resistive conductors when a disconnect signal is received from said safety sensor; and

a thermostatic control electrically coupled to said sensor conductor, said thermostatic control detecting a temperature of said blanket and thereby regulating electrical power supplied to said resistive conductors.

9. The heating blanket of claim 1, wherein said two resistive conductors are made of a copper-nickel alloy.

10. A heating element, comprising:

a sensor conductor;

two resistive conductors, one said resistive conductor arranged on one side of said sensor conductor and an other said resistive conductor arranged on an other side of said sensor conductor such that said sensor conductor and said two resistive conductors are substantially parallel; and

plastic electrical insulation surrounding said sensor conductor and each said resistive conductor.

11. The heating element of claim 10, wherein said two resistive conductors and said sensor conductor are arranged substantially coplanar with each other, said sensor conductor being disposed between said two resistive conductors.

12. The heating element of claim 10, wherein said plastic electrical insulation has a melting temperature which if exceeded allows electrical contact between said sensor conductor and at least one of said two resistive conductors.

13. The heating element of claim 10, wherein said plastic electrical insulation is formed as one of a monolithic extrusion, multiple extrusions and multiple layer extrusions.

14. The heating element of claim 10, wherein said sensor conductor has an electrical characteristic of electrical resistance which changes in relation to a temperature of said sensor conductor.

15. The heating element of claim 10, wherein said two resistive conductors are made of an electrically resistive alloy.