Efficient load-following power generating system

• US 6,555,989 B1
• Filed: 11/27/2001
• Issued: 04/29/2003
• Est. Priority Date: 11/27/2001
• Status: Expired due to Fees

• Current Assignee: Ballard Power Systems Corporation (Superior Plus Corporation)
• Original Assignee: Ballard Power Systems Corporation (Superior Plus Corporation)
• Inventors: Pearson, Martin T.
• Primary Examiner(s): TSO, EDWARD H
• Application Number:
  US09/995,259
• Time in Patent Office: 518 Days
• Field of Search: 320/101, 320/107, 320/127, 320/128, 429/12, 429/13, 429/15, 429/17, 429/21
• US Class Current: 320/101
• CPC Class Codes: H01M 16/006 of fuel cells with rechargeable batteries
• CPC Class Codes: H01M 8/04388 of anode reactants at the inlet or inside the fuel cell
• CPC Class Codes: H01M 8/04574 Current
• CPC Class Codes: H01M 8/04597 of auxiliary devices, e.g. batteries, capacitors
• CPC Class Codes: H01M 8/04679 of fuel cell stacks
• CPC Class Codes: H01M 8/0491 of fuel cell stacks
• CPC Class Codes: H01M 8/04917 of auxiliary devices, e.g. batteries, capacitors
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02E 60/50 Fuel cells
• CPC Class Codes: Y10S 429/90 Fuel cell including means for power conditioning, e.g. Conversion to ac

Abstract

A power generating system which comprises a fuel cell and a rechargeable storage battery coupled together via a DC-DC converter. A reactant for the fuel cell is obtained by processing a suitable raw material. The processor is controlled on the basis of the current demanded by the external load and by the storage battery, and the fuel cell current drawn by the DC-DC converter is controlled on the basis of the amount of reactant available from the processor.

Claims

1. A power generating system for providing electrical power to an external load, the system comprising a fuel cell having a reactant inlet, a reactant processor for processing a reactant raw material into a reactant stream for the fuel cell, the reactant processor having an inlet for receiving the reactant raw material and an outlet fluidly connected to the reactant inlet of the fuel cell, a rate determiner for determining the rate that reactant is supplied from the reactant processor outlet to the reactant inlet of the fuel cell, a DC-DC current converter having current inputs and current outputs, the fuel cell being electrically connected across the current inputs of the DC-DC current converter, a rechargeable storage battery being electrically connected across the current outputs of the DC-DC current converter, a current determiner for determining a desired output current from the DC-DC current converter, and system power outputs for outputting power to the external load, wherein an output signal from the current determiner is provided as a setpoint input to the reactant processor, and an output signal from the rate determiner is provided as a setpoint input of the DC-DC current converter.

2. The power generating system of claim 1 wherein the rate determiner comprises a reactant rate sensor in the fluid connection between the reactant processor outlet and the reactant inlet of the fuel cell.

3. The power generating system of claim 1 wherein the rate determiner comprises a computing unit for calculating the reactant rate supplied from the reactant processor.

4. The power generating system of claim 1, additionally comprising an inverter wherein the current inputs and outputs of the inverter are electrically connected across the storage battery and the system power outputs, respectively.

5. The power generating system of claim 1 wherein the current determiner comprises:

a load ammeter measuring current directed to the external load;

a battery ammeter measuring current through the storage battery;

a charge controller receiving an input signal from the battery ammeter; and

a computing unit receiving input signals from the charge controller and the load ammeter and providing an output signal to a setpoint input of the reactant processor.

6. The power generating system of claim 1 wherein the DC-DC current converter is a Cuk-type converter.

7. The power generating system of claim 6 wherein the DC-DC current converter electrically isolates the fuel cell from the storage battery.

8. The power generating system of claim 1, additionally comprising:

a switch for interrupting current flow to the current inputs of the DC-DC current converter; and

a fuel cell monitor connected to the fuel cell and controlling the switch.

9. The power generating system of claim 1, additionally comprising an ammeter measuring the input current to the DC-DC current converter and providing a signal to the DC-DC current converter.

10. The power generating system of claim 9 wherein the ammeter measuring the input current to the DC-DC current converter additionally provides a signal to the reactant processor.

11. The power generating system of claim 1, additionally comprising an ammeter measuring the output current from the DC-DC current converter and providing a signal to the reactant processor.

12. The power generating system of claim 1 wherein the reactant is hydrogen.

13. The power generating system of claim 12 wherein the reactant processor is a reformer system, a pressure swing adsorption system, or a pressure reducer.

14. The power generating system of claim 1 wherein the reactant is oxygen.

15. The power generating system of claim 14 wherein the reactant processor is a compressor or a pressure swing adsorption system.

16. The power generating system of claim 1 wherein the power generating system is an uninterruptible power supply.

17. A method of providing electrical power comprising the steps of providing the power generating system of claim 1 and adjusting the input impedance of the DC-DC current converter in accordance with the signal at the DC-DC current converter setpoint input.

18. The method of claim 17, further comprising the step of adjusting the input impedance such that the reactant is consumed in the fuel cell at a rate proportional to the rate that reactant is supplied from the processor.

19. A method of providing electrical power comprising the steps of providing the power generating system of claim 1 and adjusting the rate at which the reactant processor processes the reactant raw material in accordance with the signal at the reactant processor setpoint input.

20. A method of providing electrical power comprising the steps of providing the power generating system of claim 5 and summing the computing unit input signals from the charge controller and the load ammeter and outputting the sum as the output signal provided to the setpoint input of the reactant processor.

21. A method of providing electrical power comprising the steps of providing the power generating system of claim 8, monitoring the fuel cell with the fuel cell monitor, and opening the switch when a cell reversal or ground fault condition is detected.

22. A method of providing electrical power comprising the step of providing the power generating system of claim 10, wherein the reactant processor is signaled to reduce the reactant processing rate when the signal provided by the ammeter measuring the input current to the DC-DC current converter indicates a current below a threshold value.