Step switched PWM sine generator

• US 6,556,461 B1
• Filed: 11/19/2001
• Issued: 04/29/2003
• Est. Priority Date: 11/19/2001
• Status: Active Grant

• Current Assignee: Power Paragon, Inc. (L3Harris Technologies, Inc.)
• Original Assignee: Power Paragon, Inc. (L3Harris Technologies, Inc.)
• Inventors: Lee, Robert H., Khersonsky, Yuri
• Primary Examiner(s): Patel, Rajnikant B.
• Application Number:
  US09/992,047
• Time in Patent Office: 526 Days
• Field of Search: 363/41, 363/43, 363/37, 363/71, 363/39, 363/97, 363/98, 363/132, 363/136, 307/82, 307/83, 307/107, 307/227, 307/228, 318/807, 318/808, 318/811
• US Class Current: 363/41
• CPC Class Codes: H02M 7/49 Combination of the output voltage waveforms of a plurality of converters

Abstract

Apparatus for generating a high time-varying AC voltage using low voltage power semiconductors arranged in series bridge circuits, each powered by an independent DC source. At least one bipolar output pulse width modulation bridge circuit and at least a pair of bipolar output square wave generator bridge circuits have their outputs added together and passed through a low pass filter to form a time-varying, typically sinusoidal, AC output waveform. A first square wave generator has an output with a relative magnitude of 6, a second square wave generator has an output with a relative magnitude of 2 and the pulse width modulator has an output with a relative magnitude of 1. Additional square wave generators of relative magnitude 6 may be added to increase the output voltage.

Claims

1. Apparatus for producing a high voltage waveform corresponding to a target waveform using low voltage components comprising:

a. a pulse width modulator for providing an output having a relative magnitude of one in the form of a succession of pulse train segments, each having an envelope conforming to successive corresponding segments of the target waveform;

b. a first square wave generator connected to the pulse width modulator, and providing a bipolar square wave output having at least three output states;

c. a second square wave generator connected to the first square wave generator, and providing a bipolar square wave output having at least three output states

wherein the pulse width modulator and the first and second square wave generators are connected in series relationship, and further wherein the relative magnitude of one of the square wave generator outputs is six and the relative magnitude of the other square wave generator is two; and

d. a control means connected to;

i. the pulse width modulator for controlling the pulse width modulator to deliver the succession of pulse train segments separated by a plurality of transitions between segments, and

ii. the first and second square wave generators for switching the respective bipolar square wave outputs from one state to another of the output states during each transition between successive segments,

such that the output of the pulse width modulator is added to the outputs of the square wave generators to form a high voltage waveform output made up of the square wave outputs of the step wave generators and the segmented waveform output of the pulse width modulator.

2. The apparatus of claim 1 wherein the high voltage waveform are the target waveform are each sinusoidal.

3. The apparatus of claim 1 further comprising “

n”

additional square wave generators, where “

n”

is a positive integer and wherein each additional square wave generator has a relative magnitude of six.

4. The apparatus of claim 1 wherein the square wave generator having a relative magnitude of two has a relative maximum operating frequency ratio to the other square wave generator of five to one.

5. The apparatus of claim 1 wherein the pulse width modulator has an operating frequency range substantially greater than either of the square wave generators.

6. The apparatus of claim 1 wherein the pulse width modulator has an operating frequency of at least thirty times greater than either of the square wave generators.

7. The apparatus of claim 1 wherein the first square wave generator provides a plurality of isolated bipolar square wave outputs at a pulse repetition rate corresponding to a fundamental frequency of the output waveform.

8. The apparatus of claim 1 wherein the output states of each square wave generator are +ON, ZERO, and −

ON.

9. The apparatus of claim 1 wherein the control means switches the pulse width modulator output from segment to segment, and simultaneously switches at least one of the square wave generators from one state to another.

10. The apparatus of claim 1 wherein each of the square wave generators comprises a full wave bridge having active switching elements and a DC power supply feeding the bridge.

11. The apparatus of claim 1 wherein the output of the pulse width modulator is bipolar.

12. The apparatus of claim 1 wherein the first square wave generator and the second square wave generator operate at different frequencies from each other.

13. The apparatus of claim 1 wherein the pulse width modulator operates at a frequency substantially greater than an operating frequency of either square wave generator.

14. The apparatus of claim 1 wherein the pulse width modulator further comprises a switchable bridge having a pair of input terminals and a pair of output terminals.

15. The apparatus of claim 1 wherein the output of one of the square wave generators is connected to the pulse width modulator.

16. The apparatus of claim 1 wherein the output of the pulse width modulator is connected to one of the square wave generators.

17. The apparatus of claim 1 wherein a source of direct current electrical energy powers the pulse width modulator.

18. The apparatus of claim 1 wherein each of the square wave generators is connected to a source of direct current electrical energy.

19. The apparatus of claim 1 further comprising a filter connected between the series connection of the pulse width modulator and the step wave generators and an output line for smoothing the combined output of the pulse width modulator and square wave generators.

20. A method of forming a high voltage time-varying waveform comprising the steps of:

a. connecting a pulse width modulator having a bipolar output with a relative magnitude of ±

1 unit in series in series with a first step wave generator having a bipolar output with a relative magnitude of ±

6 units and a second step wave generator having a bipolar output with a relative magnitude of ±

2 units;

b. controlling each step wave generator to successive +ON, ZERO, and −

ON states, while simultaneously controlling the pulse width modulator to provide a pulse train having an envelope corresponding to a plurality of successive segments of a desired time-varying waveform; and

c. passing the combined output of the pulse width modulator and step wave generators through a low pass filter

such that the resulting output is a time-varying waveform having a peak voltage equal to the sum of the outputs of the pulse width modulator and the step wave generators.

21. The method of claim 20 wherein the time-varying waveform is a sinusoid.

22. The method of claim 20 wherein step a further comprises connecting “

n”

additional square wave generators in series with the pulse width modulator and the first and second step wave generators, where “

n”

is a positive integer, and wherein each additional square wave generator has a relative magnitude of ±

6 units.

23. The method of claim 20 wherein each of the pulse width modulator and step wave generators are powered from independent DC sources.

24. The method of claim 20 wherein the pulse width modulator is switched between successive segments when at least one of the step wave generators is switched between states.

25. The method of claim 20 wherein step b further comprises determining a target value of a sine wave voltage and controlling the step wave generator and the pulse width modulator to achieve the target value by first determining a difference between an output of the step wave generator and the target value and then controlling the pulse width generator to provide the difference between the target value and the output of the step wave generator.

26. The method of claim 20 wherein the pulse width modulator has an operating frequency range substantially higher than an operating frequency range of either of the step wave generators.

27. The method of claim 20 wherein step b further comprises providing successive transitions between states of each of the step wave generators, and controlling the pulse width modulator to provide a segment of a sine wave corresponding to the interval between successive transitions of at least one of the step wave generators.

28. The method of claim 27 wherein step b further comprises controlling each PWM cycle during the interval using pulse width modulation during the interval to provide an average voltage equal to the target voltage for that interval.